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Mitsubishi Colt Lancer 1996 1997 1998 1999 2000 2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer (also Colt Lancer in some markets) Generation: Sixth Generation (CB/CC series, chassis codes primarily CM, CN, CP, CS for some export markets) Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001 👋 Introduction Market Position Vehicle Class: Compact Car (C-segment) Target Audience: Budget-conscious buyers seeking reliable, economical transportation; enthusiasts looking for a platform for modification. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra, Mazda Protegé. Key Features Reliability: Known for its robust mechanical components and good long-term reliability, especially with proper maintenance. Affordability: Generally positioned as an affordable and practical vehicle in its class. Sporty Variants: Offered in sporty variants like the GSR and Evolution (though Evo models are typically not covered in a standard Lancer manual, they share basic platform elements) which garnered significant motorsport recognition. Durability: Reputation for withstanding high mileage and demanding conditions. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English (assumed, typical for this market) Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including maintenance, diagnostics, repair procedures, engine specifications, timing belt replacement, fuel injection system, ignition system, cooling system, lubrication system, emission control systems. Transmission: Manual and Automatic transmission diagnosis, repair, fluid specifications, clutch replacement, shift linkage adjustments. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differential overhaul, CV joint replacement, driveshaft service. Brakes: Front and rear brake system repair (disc and drum), ABS system diagnosis and repair, brake fluid specifications, bleeding procedures, master cylinder and caliper service. Suspension: Front and rear suspension component diagnosis and replacement, strut and shock absorber service, ball joint and tie rod end replacement, wheel alignment procedures and specifications. Steering: Power steering system diagnosis and repair, steering rack and pump service, steering column components. Electrical: Complete electrical system diagnosis, wiring diagrams for all major systems, lighting, ignition switch, power windows, central locking, starter motor, alternator, battery maintenance. Bodywork: Body panel removal and installation, door mechanisms, glass replacement, interior trim removal, collision repair information. Climate Control: HVAC system diagnosis, refrigerant handling, blower motor, evaporator and condenser service, heater core replacement. Procedures Included Maintenance: Scheduled maintenance tasks including oil changes, filter replacements, spark plug changes, fluid checks and top-offs, belt inspections and adjustments. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for common issues across all major vehicle systems. Repair: Step-by-step repair procedures for virtually all mechanical and electrical components, including detailed diagrams and torque specifications. Diagnostics: OBD-II diagnostic trouble codes (DTCs) interpretation and diagnostic procedures for engine management and other electronic systems. Disassembly Reassembly: Detailed instructions for the removal and installation of major components and sub-assemblies. Technical Depth Level Of Detail: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to full engine and transmission rebuilds. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Searchable text content allowing quick access to specific information. Printability: Printable pages for offline reference. Image Quality: High-resolution diagrams and photographs for clarity. Binding Type Digital: N/A (Digital Download) Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi 4G family (e.g., 4G9x series) Common Engine 1 Displacement: 1.6 Liters (1597 cc) Common Engine 1 Type: 4-cylinder, SOHC, 16-valve (4G92 variant) Common Engine 2 Displacement: 1.8 Liters (1830 cc) Common Engine 2 Type: 4-cylinder, DOHC, 16-valve (4G93 variant), including turbocharged MIVEC/GDI versions in some markets. Performance Horsepower Range: Approximately 90 HP to 170 HP depending on engine and trim (Naturally Aspirated vs. Turbocharged) Torque Range: Approximately 130 Nm to 220 Nm depending on engine and trim. Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) in some higher-spec variants. Fuel Type: Unleaded Gasoline (Octane rating varies by market and engine) Engine Management Ignition System: Electronic ignition with distributor or distributorless ignition system (DIS). Timing Belt Timing Belt Or Chain: Timing Belt (requiring regular replacement) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features All Wheel Drive: Optional on select models, typically paired with AWD systems (e.g., Lancer AWD variants). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 75W-85 (check manual for exact spec) Automatic Transmission Fluid: DIAQueen ATF-J2 or equivalent (check manual for exact spec) 📐 Dimensions Exterior Length: Approx. 4320 mm (169.3 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1390 mm (54.7 in) - varies with body style (sedan/coupe/wagon) Weights Curb Weight Range: Approx. 1050 kg to 1300 kg (2315 lbs to 2866 lbs) depending on configuration. Wheelbase Wheelbase: Approx. 2500 mm (98.4 in) Tires Wheels Wheel Bolt Pattern: 4x114.3 mm (4x4.5 inches) Standard Tire Size: 185/65R14, 195/60R15 (common, varies by trim) 🛡️ Safety Features Ratings NHTSA Crash Tests: Ratings vary significantly by market and testing body for this era. Refer to specific regional testing reports....
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Mitsubishi Colt Lancer 1996 1997 1998 1999 2000 2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer (also Colt Lancer in some markets)
Generation:
Sixth Generation (CB/CC series, chassis codes primarily CM, CN, CP, CS for some export markets)
Model Years Covered:
1996, 1997, 1998, 1999, 2000, 2001
👋 Introduction
Market Position
Vehicle Class:
Compact Car (C-segment)
Target Audience:
Budget-conscious buyers seeking reliable, economical transportation; enthusiasts looking for a platform for modification.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra, Mazda Protegé.
Key Features
Reliability:
Known for its robust mechanical components and good long-term reliability, especially with proper maintenance.
Affordability:
Generally positioned as an affordable and practical vehicle in its class.
Sporty Variants:
Offered in sporty variants like the GSR and Evolution (though Evo models are typically not covered in a standard Lancer manual, they share basic platform elements) which garnered significant motorsport recognition.
Durability:
Reputation for withstanding high mileage and demanding conditions.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English (assumed, typical for this market)
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including maintenance, diagnostics, repair procedures, engine specifications, timing belt replacement, fuel injection system, ignition system, cooling system, lubrication system, emission control systems.
Transmission:
Manual and Automatic transmission diagnosis, repair, fluid specifications, clutch replacement, shift linkage adjustments.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differential overhaul, CV joint replacement, driveshaft service.
Brakes:
Front and rear brake system repair (disc and drum), ABS system diagnosis and repair, brake fluid specifications, bleeding procedures, master cylinder and caliper service.
Suspension:
Front and rear suspension component diagnosis and replacement, strut and shock absorber service, ball joint and tie rod end replacement, wheel alignment procedures and specifications.
Steering:
Power steering system diagnosis and repair, steering rack and pump service, steering column components.
Electrical:
Complete electrical system diagnosis, wiring diagrams for all major systems, lighting, ignition switch, power windows, central locking, starter motor, alternator, battery maintenance.
Bodywork:
Body panel removal and installation, door mechanisms, glass replacement, interior trim removal, collision repair information.
Climate Control:
HVAC system diagnosis, refrigerant handling, blower motor, evaporator and condenser service, heater core replacement.
Procedures Included
Maintenance:
Scheduled maintenance tasks including oil changes, filter replacements, spark plug changes, fluid checks and top-offs, belt inspections and adjustments.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common issues across all major vehicle systems.
Repair:
Step-by-step repair procedures for virtually all mechanical and electrical components, including detailed diagrams and torque specifications.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs) interpretation and diagnostic procedures for engine management and other electronic systems.
Disassembly Reassembly:
Detailed instructions for the removal and installation of major components and sub-assemblies.
Technical Depth
Level Of Detail:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Searchable text content allowing quick access to specific information.
Printability:
Printable pages for offline reference.
Image Quality:
High-resolution diagrams and photographs for clarity.
Binding Type
Digital:
N/A (Digital Download)
Paper Type
Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi 4G family (e.g., 4G9x series)
Common Engine 1 Displacement:
1.6 Liters (1597 cc)
Common Engine 1 Type:
4-cylinder, SOHC, 16-valve (4G92 variant)
Common Engine 2 Displacement:
1.8 Liters (1830 cc)
Common Engine 2 Type:
4-cylinder, DOHC, 16-valve (4G93 variant), including turbocharged MIVEC/GDI versions in some markets.
Performance
Horsepower Range:
Approximately 90 HP to 170 HP depending on engine and trim (Naturally Aspirated vs. Turbocharged)
Torque Range:
Approximately 130 Nm to 220 Nm depending on engine and trim.
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) in some higher-spec variants.
Fuel Type:
Unleaded Gasoline (Octane rating varies by market and engine)
Engine Management
Ignition System:
Electronic ignition with distributor or distributorless ignition system (DIS).
Timing Belt
Timing Belt Or Chain:
Timing Belt (requiring regular replacement)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
All Wheel Drive:
Optional on select models, typically paired with AWD systems (e.g., Lancer AWD variants).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 75W-85 (check manual for exact spec)
Automatic Transmission Fluid:
DIAQueen ATF-J2 or equivalent (check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 4320 mm (169.3 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1390 mm (54.7 in) - varies with body style (sedan/coupe/wagon)
Weights
Curb Weight Range:
Approx. 1050 kg to 1300 kg (2315 lbs to 2866 lbs) depending on configuration.
Wheelbase
Wheelbase:
Approx. 2500 mm (98.4 in)
Tires Wheels
Wheel Bolt Pattern:
4x114.3 mm (4x4.5 inches)
Standard Tire Size:
185/65R14, 195/60R15 (common, varies by trim)
🛡️ Safety Features
Ratings
NHTSA Crash Tests:
Ratings vary significantly by market and testing body for this era. Refer to specific regional testing reports.
Active Features
Anti Lock Brakes:
Optional on many models, standard on higher trims and performance variants.
Passive Features
Airbags:
Driver and front passenger airbags standard on most later models within the range. Side airbags were rare.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
Structural Integrity
Body Structure:
Reinforced impact zones and crumple zones designed to absorb impact energy.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player and CD player (optional on later models). Speaker configurations varied by trim level.
Dashboard Controls:
Basic analog gauges for speed, RPM, fuel, and temperature. Manual HVAC controls.
Driver Assistance
Cruise Control:
Optional on higher trim levels and models equipped with automatic transmission.
Connectivity
Auxiliary Ports:
N/A (This era predates widespread adoption of auxiliary audio inputs or USB ports).
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions. Check manual for specific recommendation.
Timing Belt Replacement:
Typically every 60,000-100,000 miles (96,000-160,000 km) or 4-7 years. Critical preventative maintenance to avoid catastrophic engine damage.
Spark Plugs:
Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (copper, platinum, iridium).
Coolant Replacement:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years. Use of Mitsubishi-specified coolant is recommended.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, ILSAC GF-2. Viscosity typically 5W-30, 10W-30, or 10W-40 depending on climate. Check owner's manual.
Engine Oil Capacity:
Approx. 3.5 - 4.5 liters (3.7 - 4.8 US quarts) with filter, depending on engine.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Mounts:
Can degrade over time, leading to increased vibration and noise, especially under acceleration.
Suspension Bushings:
Wear on control arm bushings and sway bar links can cause clunking noises and affect handling.
Rust Corrosion:
Common in regions with harsh winters and road salt, particularly around wheel wells, rocker panels, and the undercarriage.
Automatic Transmission Shifts:
Some models may exhibit rough shifting or delayed engagement, often resolvable with fluid changes and filter service.
Heater Core:
Can develop leaks over time, leading to coolant loss and fogging of the interior windshield.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer known for its engineering prowess and diverse product lineup, including iconic rally cars and reliable everyday vehicles.
Model Evolution
Lancer Lineage:
The Lancer nameplate has been in continuous production since 1973, evolving through numerous generations and body styles, serving as a cornerstone of Mitsubishi's global passenger car strategy.
Production
Manufacturing Locations:
Primary production in Japan, with significant assembly also occurring in other countries through joint ventures and subsidiaries.
Key Variants:
Sedan, Coupe (known as Mitsubishi Eclipse/Galant FTO in some markets, though distinct models), Wagon. Performance variants include GSR, RS, and the legendary Lancer Evolution (though Evo is a distinct model, the base chassis is related).
🏆 Awards & Recognition
Recognitions
Motorsport Heritage:
The Lancer platform is historically significant due to the success of the Lancer Evolution models in the World Rally Championship (WRC), contributing to the model's sporty image.
Ratings
Consumer Reports:
Consumer Reports and JD Power reliability ratings for this specific generation vary; generally considered average to above average for its class and era, with proper maintenance being key.
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