Mitsubushi COLT LANCER Service Repair Manual 1992-1995
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Generation: Sixth Generation (CB/CC/CD chassis) Model Years Covered: 1992-1995 Codes Chassis Codes: CB, CC, CD 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, enthusiasts seeking detailed repair and maintenance information. Competitive Analysis Differentiation: Make, model, and year specific, avoiding generic content. Emphasis on comprehensive coverage and step-by-step diagrams. Key Features Unique Selling Points: Instant download delivery, secure payment options (credit card/PayPal), highly detailed content for all repair needs. 📋 Manual Details Coverage Areas Primary Markets: Global (specific engine/trim details may vary by region) Vehicle Variants: Sedan, Hatchback, Wagon (depending on specific regional availability) Page Count Estimated Page Count: Comprehensive (exact count not provided, but described as covering 'everything you will ever need') Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Engine mechanical (removal/installation, cylinder head/valve, cylinder/piston, crankcase, crankshaft/primary shaft), lubrication, fuel system, ignition system Drivetrain: Clutch, transmission, sub-transmission, gearshift linkage Suspension Steering: Front wheel/suspension, rear wheel/suspension Brakes: Hydraulic brake system Electrical: Battery/charging system, electric starter, ignition system, switches, electrical diagrams Body Chassis: Body repair procedures (implied by 're-wiring' and comprehensive coverage) Procedures Included Maintenance: Routine maintenance, lubrication, inspections, adjustments, fluid capacities Repair: Component rebuilding (engine rebuild), repair procedures for all covered systems Diagnostics: Troubleshooting guides and procedures Wiring: Re-wiring procedures and electrical diagrams Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine rebuilds and electrical system repairs. 📊 Manual Specifications File Format Digital Features: Printable pages, viewable on screen, zoom in/out functionality Print Quality Diagrams: Step-by-step diagrams included for repair procedures Binding Type Delivery Method: Instant Download (via email link from Tradebit System) Paper Type Print Option: Print entire manual or specific pages ⚙️ Engine Specifications Primary Engine Common Engines: Likely covers various Mitsubishi 4-cylinder engines common in the Colt/Lancer of this era, such as 1.3L (4G13), 1.5L (4G15), 1.6L (4G61), 1.8L (4G93), and potentially 2.0L (4G63 DOHC for performance variants like GSR). Performance Horsepower Torque Range: Varies significantly by engine and market. Typically from 70 HP (1.3L) to over 150 HP (2.0L Turbo GSR). Fuel System Fuel Delivery: Likely covers Electronic Fuel Injection (EFI) systems, including fuel pump, injectors, fuel pressure regulator, and sensors. Cooling System Cooling Type: Liquid-cooled, pressurized system with radiator, thermostat, water pump, and cooling fan. Ignition System Ignition Type: Electronic ignition system, likely with distributor or distributorless ignition system (DIS) depending on the specific engine variant. 🔧 Transmission Standard Manual Transmission: Likely covers 5-speed manual transmissions. Optional Automatic Transmission: Likely covers 3-speed or 4-speed automatic transmissions. Features Transmission Coverage: Includes removal/installation, internal repairs, clutch service, and gearshift linkage adjustments. 📐 Dimensions Exterior Body Styles: Sedan, Hatchback, Wagon Wheelbase Range: Approximately 2500-2600 mm, varying slightly by body style. Weights Curb Weight Range: Approximately 1000-1300 kg, depending on engine and body style. 🛡️ Safety Features Ratings Crash Safety Notes: NCAP and other regional safety ratings are not readily available for this specific generation but generally reflected the safety standards of the early to mid-1990s. Active Features Braking Systems: Front disc brakes, rear drum brakes are common. Anti-lock Braking System (ABS) may be an option on higher trims. Passive Features Restraint Systems: Seat belts for all occupants. Airbags were optional or standard on higher trims, typically driver-side only. 💡 Technology Features Infotainment Audio Systems: Factory-installed AM/FM cassette players, potentially with CD changer integration on higher trims. Manual may cover basic audio system diagnostics. Driver Assistance Auxiliary Features: Power windows, power locks, cruise control (optional on some models). Manual covers operation and troubleshooting of these systems. Connectivity Diagnostic Ports: OBD-I diagnostic port for engine diagnostics. Manual will detail diagnostic procedures specific to this generation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Consult the manual for specific recommendations. Timing Belt Replacement: Crucial for interference engines. Intervals vary, but typically around 60,000-90,000 miles (100,000-150,000 km). The manual will specify the exact interval for each engine. Fluid Specifications Engine Oil: Likely API SG/SH or higher. Viscosities commonly 5W-30, 10W-30, or 10W-40 depending on climate. Manual will provide exact specifications. Coolant: Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Manual will specify type and capacity. Transmission Fluid: Manual: API GL-4 or GL-5 gear oil. Automatic: ATF SP-II or equivalent. Capacities will be in the manual. Known Issues Common Problems: Corrosion on body panels, potential for premature wear on certain suspension components, aging electrical connectors, and timing belt failure if not replaced on schedule. Parts Information Filter Recommendations: Manual will include part numbers or specifications for oil filters, air filters, and fuel filters for various engine options. 📚 Vehicle History Brand Heritage Mitsubishi Legacy: Mitsubishi has a long history of producing reliable and capable compact and subcompact vehicles, with...
Component rebuilding (engine rebuild), repair procedures for all covered systems
Diagnostics:
Troubleshooting guides and procedures
Wiring:
Re-wiring procedures and electrical diagrams
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine rebuilds and electrical system repairs.
📊 Manual Specifications
File Format
Digital Features:
Printable pages, viewable on screen, zoom in/out functionality
Print Quality
Diagrams:
Step-by-step diagrams included for repair procedures
Binding Type
Delivery Method:
Instant Download (via email link from Tradebit System)
Paper Type
Print Option:
Print entire manual or specific pages
⚙️ Engine Specifications
Primary Engine
Common Engines:
Likely covers various Mitsubishi 4-cylinder engines common in the Colt/Lancer of this era, such as 1.3L (4G13), 1.5L (4G15), 1.6L (4G61), 1.8L (4G93), and potentially 2.0L (4G63 DOHC for performance variants like GSR).
Performance
Horsepower Torque Range:
Varies significantly by engine and market. Typically from 70 HP (1.3L) to over 150 HP (2.0L Turbo GSR).
Fuel System
Fuel Delivery:
Likely covers Electronic Fuel Injection (EFI) systems, including fuel pump, injectors, fuel pressure regulator, and sensors.
Cooling System
Cooling Type:
Liquid-cooled, pressurized system with radiator, thermostat, water pump, and cooling fan.
Ignition System
Ignition Type:
Electronic ignition system, likely with distributor or distributorless ignition system (DIS) depending on the specific engine variant.
🔧 Transmission
Standard
Manual Transmission:
Likely covers 5-speed manual transmissions.
Optional
Automatic Transmission:
Likely covers 3-speed or 4-speed automatic transmissions.
Features
Transmission Coverage:
Includes removal/installation, internal repairs, clutch service, and gearshift linkage adjustments.
📐 Dimensions
Exterior
Body Styles:
Sedan, Hatchback, Wagon
Wheelbase Range:
Approximately 2500-2600 mm, varying slightly by body style.
Weights
Curb Weight Range:
Approximately 1000-1300 kg, depending on engine and body style.
🛡️ Safety Features
Ratings
Crash Safety Notes:
NCAP and other regional safety ratings are not readily available for this specific generation but generally reflected the safety standards of the early to mid-1990s.
Active Features
Braking Systems:
Front disc brakes, rear drum brakes are common. Anti-lock Braking System (ABS) may be an option on higher trims.
Passive Features
Restraint Systems:
Seat belts for all occupants. Airbags were optional or standard on higher trims, typically driver-side only.
💡 Technology Features
Infotainment
Audio Systems:
Factory-installed AM/FM cassette players, potentially with CD changer integration on higher trims. Manual may cover basic audio system diagnostics.
Driver Assistance
Auxiliary Features:
Power windows, power locks, cruise control (optional on some models). Manual covers operation and troubleshooting of these systems.
Connectivity
Diagnostic Ports:
OBD-I diagnostic port for engine diagnostics. Manual will detail diagnostic procedures specific to this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Consult the manual for specific recommendations.
Timing Belt Replacement:
Crucial for interference engines. Intervals vary, but typically around 60,000-90,000 miles (100,000-150,000 km). The manual will specify the exact interval for each engine.
Fluid Specifications
Engine Oil:
Likely API SG/SH or higher. Viscosities commonly 5W-30, 10W-30, or 10W-40 depending on climate. Manual will provide exact specifications.
Coolant:
Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Transmission Fluid:
Manual: API GL-4 or GL-5 gear oil. Automatic: ATF SP-II or equivalent. Capacities will be in the manual.
Known Issues
Common Problems:
Corrosion on body panels, potential for premature wear on certain suspension components, aging electrical connectors, and timing belt failure if not replaced on schedule.
Parts Information
Filter Recommendations:
Manual will include part numbers or specifications for oil filters, air filters, and fuel filters for various engine options.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history of producing reliable and capable compact and subcompact vehicles, with the Lancer being a cornerstone model.
Model Evolution
Lancer Timeline:
The 1992-1995 models represent the sixth generation of the Lancer, continuing its evolution as a versatile and often sporty compact car.
Production
Manufacturing Locations:
Primarily Japan, with production facilities in other countries for various global markets.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Mitsubishi Lancer of this era was generally well-regarded for its value, fuel efficiency, and, in performance variants, its sporty driving characteristics. Specific awards are not prominently documented for this generation.