2000-2006 Mitsubishi Eclipse Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Eclipse Generation Code: Third Generation (D52A) Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006 ๐ Introduction Market Position Vehicle Segment: Compact/Mid-size Sports Coupe/Convertible Competitive Analysis Competitors: Toyota Celica, Honda Prelude, Ford Mustang, Chevrolet Camaro, Pontiac Firebird, Nissan 240SX, Mazda MX-6. Key Features Design: Distinctive 'melted' styling, available in coupe and convertible body styles, front-wheel drive platform. Performance Variants: Offered with a choice of efficient 4-cylinder engines or a more powerful V6 engine, particularly in the GT/GTS trims. Target Audience Demographic: Younger buyers, individuals seeking stylish and affordable sporty transportation. ๐ Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service for all systems of the 2000-2006 Mitsubishi Eclipse. Trim Levels Covered: All trim levels, including GS, GT, GTS, and Spyder convertible variants. Page Count Total Pages: Approximately 1500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control, fuel system, ignition system, exhaust system, cooling system, lubrication system. Transmission Drivetrain: Manual transmission (F5M33, KM283), Automatic transmission (F4A42, F4A51), clutch system, driveshafts, axles, differential. Chassis: Suspension system (front and rear), steering system, brake system (ABS, EBD), wheel alignment. Electrical: Battery, charging system, starting system, lighting, instruments, wipers, power accessories, body control module (BCM), fuse box diagrams, wiring diagrams for all circuits. Body Interior: Body panels, doors, windows, locks, interior trim, seats, convertible top operation and repair (Spyder models), HVAC system, SRS airbags. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics, engine performance issues, transmission problems. Repair Replacement: Engine component replacement (e.g., timing belt, water pump, alternator), transmission overhaul, brake caliper and rotor replacement, suspension component replacement, HVAC component repair, body panel repair. Special Procedures: Engine rebuild specifications, transmission rebuild procedures, convertible top motor and hydraulic system repair, airbag system servicing, immobilizer system information. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics. ๐ Manual Specifications File Format Digital Format: Searchable PDF with bookmark navigation for easy access to sections. Print Quality Print Readability: High-resolution scans ensuring clarity of text, diagrams, and images for printing if desired. Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Emulation: N/A (Digital format) โ๏ธ Engine Specifications Primary Engine Engine 4Cyl: 2.4L SOHC Inline-4 (4G64) Engine 4Cyl Power: 145 hp @ 5700 rpm (approx.) Engine 4Cyl Torque: 155 lb-ft @ 4000 rpm (approx.) Engine V6: 3.0L SOHC V6 (6G72) Engine V6 Power: 197-205 hp @ 5500-6000 rpm (approx., depending on year/trim) Engine V6 Torque: 205-214 lb-ft @ 4000 rpm (approx., depending on year/trim) Performance Engine Aspiraton: Naturally Aspirated for all variants in this generation. Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded (4-cylinder), 89 Octane Recommended (V6) ๐ง Transmission Standard Transmission 4Cyl Std: 5-speed Manual (F5M33) Optional Transmission 4Cyl Opt: 4-speed Automatic (F4A42) Transmission V6 Std: 5-speed Manual (KM283) (GT models) Transmission V6 Opt: 4-speed Automatic with Sportronicยฎ (F4A51) (GT/GTS models) Features Automatic Features: Sportronicยฎ shift control allowing manual selection of gears on V6 models. ๐ Dimensions Exterior Wheelbase: 103.1 inches (2619 mm) Length: 177.4 inches (4506 mm) Width: 70.1 inches (1780 mm) Height: 52.0 inches (1321 mm) (Coupe) Height Spyder: 52.4 inches (1331 mm) (Convertible) Weights Curb Weight 4Cyl Manual: 2976 lbs (1350 kg) (approx.) Curb Weight V6 Auto: 3263 lbs (1480 kg) (approx.) ๐ก๏ธ Safety Features Ratings NHTSA Front Driver: 4/5 Stars (2000 Model Year) NHTSA Front Passenger: 4/5 Stars (2000 Model Year) IIHS Side Impact: Good (2000-2003 Model Years) Active Features ABS: Standard on all models. Ebd: Electronic Brake-force Distribution (standard on some later models). Passive Features Airbags: Driver and front passenger airbags standard; side airbags available on some trims/options. Seatbelts: 3-point front and rear seatbelts, pretensioners for front occupants. ๐ก Technology Features Infotainment Audio System: Available AM/FM/CD player, optional premium Infinity audio system with amplifier and subwoofer. Display: Digital clock, trip computer, and in some higher trims, a simple LCD display for audio and climate settings. Driver Assistance Cruise Control: Standard on most models. Connectivity Power Accessories: Power windows, power locks, power mirrors available/standard depending on trim level. Keyless Entry: Available on higher trim levels. ๐ง Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months, whichever comes first (under normal driving conditions). Engine Oil Filter Replacement: Replace at every oil change. Air Filter Replacement: Inspect every 15,000 miles, replace as needed. Recommended replacement: every 30,000 miles. Spark Plug Replacement 4Cyl: Every 60,000 miles (Platinum or Iridium plugs). Spark Plug Replacement V6: Every 60,000 miles (Platinum or Iridium plugs). Timing Belt Replacement: Every 60,000 miles or 5 years (CRITICAL for...
Suspension system (front and rear), steering system, brake system (ABS, EBD), wheel alignment.
Electrical:
Battery, charging system, starting system, lighting, instruments, wipers, power accessories, body control module (BCM), fuse box diagrams, wiring diagrams for all circuits.
Body Interior:
Body panels, doors, windows, locks, interior trim, seats, convertible top operation and repair (Spyder models), HVAC system, SRS airbags.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Engine component replacement (e.g., timing belt, water pump, alternator), transmission overhaul, brake caliper and rotor replacement, suspension component replacement, HVAC component repair, body panel repair.
Special Procedures:
Engine rebuild specifications, transmission rebuild procedures, convertible top motor and hydraulic system repair, airbag system servicing, immobilizer system information.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
๐ Manual Specifications
File Format
Digital Format:
Searchable PDF with bookmark navigation for easy access to sections.
Print Quality
Print Readability:
High-resolution scans ensuring clarity of text, diagrams, and images for printing if desired.
Binding Type
Digital Binding:
N/A (Digital format)
Paper Type
Digital Paper Emulation:
N/A (Digital format)
โ๏ธ Engine Specifications
Primary Engine
Engine 4Cyl:
2.4L SOHC Inline-4 (4G64)
Engine 4Cyl Power:
145 hp @ 5700 rpm (approx.)
Engine 4Cyl Torque:
155 lb-ft @ 4000 rpm (approx.)
Engine V6:
3.0L SOHC V6 (6G72)
Engine V6 Power:
197-205 hp @ 5500-6000 rpm (approx., depending on year/trim)
Engine V6 Torque:
205-214 lb-ft @ 4000 rpm (approx., depending on year/trim)
Performance
Engine Aspiraton:
Naturally Aspirated for all variants in this generation.
4-speed Automatic with Sportronicยฎ (F4A51) (GT/GTS models)
Features
Automatic Features:
Sportronicยฎ shift control allowing manual selection of gears on V6 models.
๐ Dimensions
Exterior
Wheelbase:
103.1 inches (2619 mm)
Length:
177.4 inches (4506 mm)
Width:
70.1 inches (1780 mm)
Height:
52.0 inches (1321 mm) (Coupe)
Height Spyder:
52.4 inches (1331 mm) (Convertible)
Weights
Curb Weight 4Cyl Manual:
2976 lbs (1350 kg) (approx.)
Curb Weight V6 Auto:
3263 lbs (1480 kg) (approx.)
๐ก๏ธ Safety Features
Ratings
NHTSA Front Driver:
4/5 Stars (2000 Model Year)
NHTSA Front Passenger:
4/5 Stars (2000 Model Year)
IIHS Side Impact:
Good (2000-2003 Model Years)
Active Features
ABS:
Standard on all models.
Ebd:
Electronic Brake-force Distribution (standard on some later models).
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags available on some trims/options.
Seatbelts:
3-point front and rear seatbelts, pretensioners for front occupants.
๐ก Technology Features
Infotainment
Audio System:
Available AM/FM/CD player, optional premium Infinity audio system with amplifier and subwoofer.
Display:
Digital clock, trip computer, and in some higher trims, a simple LCD display for audio and climate settings.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Power Accessories:
Power windows, power locks, power mirrors available/standard depending on trim level.
Keyless Entry:
Available on higher trim levels.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months, whichever comes first (under normal driving conditions).
Engine Oil Filter Replacement:
Replace at every oil change.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed. Recommended replacement: every 30,000 miles.
Spark Plug Replacement 4Cyl:
Every 60,000 miles (Platinum or Iridium plugs).
Spark Plug Replacement V6:
Every 60,000 miles (Platinum or Iridium plugs).
Timing Belt Replacement:
Every 60,000 miles or 5 years (CRITICAL for 4G64 engine; interference engine). V6 uses a timing chain, which generally does not require periodic replacement.
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 5W-30. Consult manual for severe conditions.
Coolant Specification:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent. Mixture: 50/50 with distilled water.
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 Gear Oil.
Transmission Fluid Automatic:
DIA QUEEN ATF SP-II or SP-III (or equivalent ATF SP-III approved).
Brake Fluid Specification:
DOT 3 or DOT 4 Brake Fluid.
Known Issues
Ignition Coils:
Premature failure of ignition coils, especially on the V6 engine, leading to misfires.
Timing Belt Tensioner:
Failure of the timing belt tensioner on the 4G64 engine can lead to belt slippage or breakage, causing severe engine damage.
Automatic Transmission Issues:
Some models experienced transmission control module (TCM) issues or solenoid failures leading to harsh shifting or transmission faults.
Exhaust Manifold:
Cracking of the exhaust manifold on the V6 engine is a known issue.
Convertible Top Motors:
Failure of the convertible top hydraulic cylinders or motors on Spyder models.
๐ Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors, a global automotive manufacturer with a history dating back to 1917, known for its diverse range of vehicles including sedans, SUVs, and sports cars.
Model Evolution
Eclipse Generations:
The Eclipse began in 1989 as a joint venture with Chrysler, shared with the Eagle Talon and Plymouth Laser. The third generation (2000-2006) marked a departure from the all-wheel-drive performance focus of earlier generations, adopting a FWD platform and a distinct styling direction.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors facility).
Production Years 3Rd Gen:
2000-2005 model years, sold through the 2006 model year.
๐ Awards & Recognition
Recognitions
Model Acknowledgements:
While not a recipient of major awards, the third-generation Eclipse was recognized for its distinctive styling and affordability in the sporty coupe segment.