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Mitsubishi Eclipse 1990-1998 All Service Repair Manual

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The Mitsubishi Eclipse, produced from 1990 to 1998, is a compact sports coupe and sedan celebrated for its affordable performance, sporty styling, and the iconic availability of all-wheel drive, particularly on its turbocharged models. Sharing platforms with its siblings, the Eclipse offered a range of engine options, including the potent 2.0L turbocharged 4G63T, and was praised by publications for its value and handling. Its sleek, aerodynamic design set it apart, making it a compelling choice against competitors like the Honda Prelude and Toyota Celica, solidifying its reputation as a driver-focused vehicle with a strong motorsport heritage. This comprehensive Factory Service Manual, written in English and covering markets in North America, Europe, and Australia, provides in-depth guidance for the Mitsubishi Eclipse models from 1990 to 1998. It details maintenance procedures, repair processes, and troubleshooting for all major systems, including the 1.8L, 2.0L, and 2.4L engines, manual and automatic transmissions, suspension, brakes, and electrical systems. With approximately 1000-1500+ pages, this manual includes detailed technical specifications, torque values, clearances, diagnostic flowcharts, and wiring diagrams, serving as an essential resource for owners, technicians, and mechanics to ensure the proper upkeep and repair of their vehicle. 🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Production Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Codes Platform Codename: D21A / D22A / D27A / D31A / D32A / D38A 👋 Introduction Market Position Segment: Compact Sports Coupe/Sedan Key Selling Points: Affordable performance, sporty styling, available AWD, practical for its class Competitive Analysis Primary Competitors: Honda Prelude, Toyota Celica, Nissan 240SX, Ford Probe Key Features All Wheel Drive Availability: Iconic feature, especially on turbocharged models, enhancing handling and traction Turbocharged Engines: High-performance 4G63T engine offered on GS-T and AWD models Styling: Sleek, aerodynamic design, distinct from many competitors of its era 📋 Manual Details Coverage Areas Markets Covered: North America, Europe, Australia (specifics may vary by region) Page Count Estimated Page Count: ~1000-1500+ pages (comprehensive service manual) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 1.8L SOHC (4G37), 2.0L DOHC (4G63), 2.0L Turbo DOHC (4G63T), 2.4L SOHC (4G64) Fuel System: Fuel injection (MPI), fuel pump, pressure regulator, injectors, emissions control Ignition System: Distributorless Ignition System (DIS), coil packs, spark plugs, timing Cooling System: Radiator, fan, thermostat, water pump, hoses, coolant specifications Exhaust System: Manifold, catalytic converter, muffler, pipes, O2 sensors Transmission Manual: 5-speed manual (KM132, W5MG1), clutch, gear selection, driveline Transmission Automatic: 4-speed automatic (F4A33, V4A51), torque converter, valve body, fluid specifications Suspension Front: MacPherson struts, control arms, bushings, springs, shock absorbers Suspension Rear: Multi-link independent suspension, trailing arms, control links, springs, shock absorbers Steering: Power steering pump, rack and pinion, tie rods, fluid specifications Brakes Front: Ventilated discs, calipers, pads, brake lines, ABS (if equipped) Brakes Rear: Solid discs (non-turbo) or ventilated discs (turbo), calipers, pads, parking brake Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays Lighting System: Headlights, taillights, interior lights, bulbs, circuits HVAC System: Air conditioning, heater core, blower motor, controls, refrigerant Body Exterior: Panels, doors, hood, trunk, bumpers, trim, glass, sunroof Body Interior: Seats, dashboard, door panels, headliner, carpets, trim Restraint Systems: Seat belts, airbags (if equipped), SRS system components Diagnostics: OBD-I (On-Board Diagnostics) codes, diagnostic trouble codes (DTCs), troubleshooting flowcharts Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake pad replacement Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting Repair: Engine component removal/installation (e.g., alternator, starter, water pump), transmission rebuild basics, suspension component replacement, brake caliper overhaul, exhaust system repair Overhaul: Engine internal component replacement (pistons, rings, bearings, gaskets), cylinder head service Calibration: Ignition timing adjustment, idle speed control adjustment Installation: Component replacement (e.g., radiator, brake rotors), accessory installation (e.g., stereo) Technical Depth Depth: Comprehensive: Covers basic maintenance, routine servicing, advanced diagnostics, component removal and installation, major repairs, and some internal engine/transmission work. Includes detailed specifications and diagrams. Wiring Diagrams: Detailed electrical wiring diagrams for all major systems Torque Specifications: Extensive list of torque specifications for critical fasteners Clearances: Engine component clearances (e.g., piston-to-wall, bearing clearances) Diagnostic Flowcharts: Systematic troubleshooting guides 📊 Manual Specifications File Format Digital Format: PDF Searchable Text: Likely searchable text (depending on scan quality), allowing for quick information retrieval Print Quality Print Readability: High-quality scans ensuring readability of text and diagrams Binding Type Digital Binding: N/A (Digital download) Paper Type Digital Paper Simulation: N/A (Digital download, but designed to be printable page by page) ⚙️ Engine Specifications Primary Engine Base Engine: 2.0L DOHC Non-Turbo (4G63) Engine Variants Engine 1 8L: 1.8L SOHC 16-valve (4G37), Approx. 103-116 hp Engine 2 0L Na: 2.0L DOHC 16-valve (4G63), Approx. 135-150 hp Engine 2 0L Turbo: 2.0L DOHC 16-valve Turbocharged (4G63T), Approx. 195-210 hp (varies by year/trim) Engine 2 4L: 2.4L SOHC 16-valve (4G64),...
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Mitsubishi Eclipse 1990-1998 All Service Repair ManualMitsubishi Eclipse 1990-1998 All Service Repair ManualMitsubishi Eclipse 1990-1998 All Service Repair ManualMitsubishi Eclipse 1990-1998 All Service Repair Manual
The Mitsubishi Eclipse, produced from 1990 to 1998, is a compact sports coupe and sedan celebrated for its affordable performance, sporty styling, and the iconic availability of all-wheel drive, particularly on its turbocharged models. Sharing platforms with its siblings, the Eclipse offered a range of engine options, including the potent 2.0L turbocharged 4G63T, and was praised by publications for its value and handling. Its sleek, aerodynamic design set it apart, making it a compelling choice against competitors like the Honda Prelude and Toyota Celica, solidifying its reputation as a driver-focused vehicle with a strong motorsport heritage. This comprehensive Factory Service Manual, written in English and covering markets in North America, Europe, and Australia, provides in-depth guidance for the Mitsubishi Eclipse models from 1990 to 1998. It details maintenance procedures, repair processes, and troubleshooting for all major systems, including the 1.8L, 2.0L, and 2.4L engines, manual and automatic transmissions, suspension, brakes, and electrical systems. With approximately 1000-1500+ pages, this manual includes detailed technical specifications, torque values, clearances, diagnostic flowcharts, and wiring diagrams, serving as an essential resource for owners, technicians, and mechanics to ensure the proper upkeep and repair of their vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Production Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Codes
Platform Codename:
D21A / D22A / D27A / D31A / D32A / D38A
👋 Introduction
Market Position
Segment:
Compact Sports Coupe/Sedan
Key Selling Points:
Affordable performance, sporty styling, available AWD, practical for its class
Competitive Analysis
Primary Competitors:
Honda Prelude, Toyota Celica, Nissan 240SX, Ford Probe
Key Features
All Wheel Drive Availability:
Iconic feature, especially on turbocharged models, enhancing handling and traction
Turbocharged Engines:
High-performance 4G63T engine offered on GS-T and AWD models
Styling:
Sleek, aerodynamic design, distinct from many competitors of its era
📋 Manual Details
Coverage Areas
Markets Covered:
North America, Europe, Australia (specifics may vary by region)
Page Count
Estimated Page Count:
~1000-1500+ pages (comprehensive service manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
1.8L SOHC (4G37), 2.0L DOHC (4G63), 2.0L Turbo DOHC (4G63T), 2.4L SOHC (4G64)
Fuel System:
Fuel injection (MPI), fuel pump, pressure regulator, injectors, emissions control
Ignition System:
Distributorless Ignition System (DIS), coil packs, spark plugs, timing
Cooling System:
Radiator, fan, thermostat, water pump, hoses, coolant specifications
Exhaust System:
Manifold, catalytic converter, muffler, pipes, O2 sensors
Transmission Manual:
5-speed manual (KM132, W5MG1), clutch, gear selection, driveline
Transmission Automatic:
4-speed automatic (F4A33, V4A51), torque converter, valve body, fluid specifications
Suspension Front:
MacPherson struts, control arms, bushings, springs, shock absorbers
Suspension Rear:
Multi-link independent suspension, trailing arms, control links, springs, shock absorbers
Steering:
Power steering pump, rack and pinion, tie rods, fluid specifications
Brakes Front:
Ventilated discs, calipers, pads, brake lines, ABS (if equipped)
Brakes Rear:
Solid discs (non-turbo) or ventilated discs (turbo), calipers, pads, parking brake
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays
Lighting System:
Headlights, taillights, interior lights, bulbs, circuits
HVAC System:
Air conditioning, heater core, blower motor, controls, refrigerant
Body Exterior:
Panels, doors, hood, trunk, bumpers, trim, glass, sunroof
Body Interior:
Seats, dashboard, door panels, headliner, carpets, trim
Restraint Systems:
Seat belts, airbags (if equipped), SRS system components
Diagnostics:
OBD-I (On-Board Diagnostics) codes, diagnostic trouble codes (DTCs), troubleshooting flowcharts
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake pad replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting
Repair:
Engine component removal/installation (e.g., alternator, starter, water pump), transmission rebuild basics, suspension component replacement, brake caliper overhaul, exhaust system repair
Overhaul:
Engine internal component replacement (pistons, rings, bearings, gaskets), cylinder head service
Calibration:
Ignition timing adjustment, idle speed control adjustment
Installation:
Component replacement (e.g., radiator, brake rotors), accessory installation (e.g., stereo)
Technical Depth
Depth:
Comprehensive: Covers basic maintenance, routine servicing, advanced diagnostics, component removal and installation, major repairs, and some internal engine/transmission work. Includes detailed specifications and diagrams.
Wiring Diagrams:
Detailed electrical wiring diagrams for all major systems
Torque Specifications:
Extensive list of torque specifications for critical fasteners
Clearances:
Engine component clearances (e.g., piston-to-wall, bearing clearances)
Diagnostic Flowcharts:
Systematic troubleshooting guides
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable Text:
Likely searchable text (depending on scan quality), allowing for quick information retrieval
Print Quality
Print Readability:
High-quality scans ensuring readability of text and diagrams
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper Simulation:
N/A (Digital download, but designed to be printable page by page)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.0L DOHC Non-Turbo (4G63)
Engine Variants
Engine 1 8L:
1.8L SOHC 16-valve (4G37), Approx. 103-116 hp
Engine 2 0L Na:
2.0L DOHC 16-valve (4G63), Approx. 135-150 hp
Engine 2 0L Turbo:
2.0L DOHC 16-valve Turbocharged (4G63T), Approx. 195-210 hp (varies by year/trim)
Engine 2 4L:
2.4L SOHC 16-valve (4G64), Approx. 140-156 hp (introduced later in production)
Performance
Turbo Boost Pressure:
Approx. 10-14 psi (factory)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane (non-turbo), 91 Octane (turbo models)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual
Optional
Optional Transmission:
4-speed automatic
Features
All Wheel Drive System:
Available on specific trims (e.g., GST, GSX), often with viscous coupling center differential and Torsen rear differential (late models)
Clutch Type:
Hydraulically actuated, single dry plate
📐 Dimensions
Exterior
Wheelbase:
Approx. 100.4 inches (2550 mm)
Length:
Approx. 175.2-177.8 inches (4450-4516 mm) depending on year/model
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 50.4-51.2 inches (1280-1300 mm)
Weights
Curb Weight:
Approx. 2800-3300 lbs (1270-1500 kg) depending on configuration
Gross Vehicle Weight Rating:
Approx. 3800-4200 lbs (1725-1905 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Likely 4-star rating (driver) and 4-star rating (passenger) for early models, check specific year reports.
Active Features
Anti Lock Brakes ABS:
Optional on most models, standard on higher trims (GST/GSX) in later years
Passive Features
Airbags:
Driver and passenger airbags standard on most models from mid-90s onwards.
Seat Belts:
3-point front seat belts, 2-point rear lap belts (later models may have 3-point rear)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo, optional CD player on higher trims.
Climate Control:
Manual climate controls, optional automatic climate control on select models.
Driver Assistance
Cruise Control:
Optional on most models, standard on higher trims.
Connectivity
OBD Interface:
OBD-I diagnostic port (typically under the dash or in the engine bay).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, whichever comes first.
Engine Air Filter:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plugs:
Every 30,000-60,000 miles (48,000-96,000 km) depending on type (copper vs. platinum)
Timing Belt:
Crucial: Every 60,000-90,000 miles (96,000-145,000 km) for 4G63/4G63T engines. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity based on temperature)
Transmission Fluid Manual:
API GL-3 or GL-4, SAE 75W-90 gear oil
Transmission Fluid Automatic:
Dexron II/III ATF (Automatic Transmission Fluid)
Power Steering Fluid:
DEXRON II or equivalent power steering fluid
Coolant:
Ethylene Glycol based coolant (50/50 mix with distilled water)
Known Issues
Turbo Model Oil Sludge:
Turbocharged 4G63T engines can be prone to oil sludge if maintenance is neglected, especially oil changes. Regular attention to oil is critical.
Suspension Bushings:
Wear and tear on rubber suspension bushings can lead to vague handling and noise.
Cv Axle Boots:
Torn CV axle boots can lead to premature wear of the constant velocity joints.
Window Regulators:
Power window regulators can fail over time.
Radiator Corrosion:
Older radiators can develop leaks due to corrosion.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance:
Mitsubishi has a strong motorsport heritage, particularly with the Lancer Evolution, sharing engine technology with the Eclipse.
Model Evolution
First Generation Styling:
Designed in collaboration with Chrysler (Diamond Star Motors - DSM), sharing platforms with Plymouth Laser and Eagle Talon.
Second Generation Redesign:
Significant redesign for 1995, more rounded styling, improved aerodynamics, and upgraded interior.
Performance Trims:
Introduction of potent GS-T (Turbocharged) and GSX (Turbocharged AWD) trims cemented its performance image.
Production
Assembly Location:
Normal, Illinois, USA (DSM facility)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Mitsubishi Eclipse (especially turbocharged models) was frequently recognized by automotive publications like Car and Driver for its performance and value.
Ratings
Performance Reviews:
Praised for its handling, especially with AWD, and powerful turbocharged engines.
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