Mitsubishi Eclipse 2000-2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Codes Chassis Code: Third Generation (D53A) 👋 Introduction Market Position Vehicle Segment: Compact Sports Coupe/Convertible Target Audience: Enthusiasts seeking performance, style, and affordability. Also appealing to tuners and modifiers. Competitive Analysis Key Competitors: Honda Prelude, Toyota Celica, Nissan 240SX (predecessor), Ford Mustang (entry-level trims), Chevrolet Camaro (entry-level trims). Key Features Design Philosophy: Sharp, angular styling with a sporty demeanor, offering both coupe and convertible body styles. Focus on accessible performance. Performance Variants: Availability of potent V6 engines and turbocharged 4-cylinder options provided strong performance for its class. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive workshop manuals of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, component testing, timing systems, lubrication, cooling systems, cylinder head, engine block, crankshaft, pistons, connecting rods. Engine Management: Fuel injection systems (MPI), ignition systems, emission control systems (catalytic converter, EGR, EVAP), sensors (O2, MAP, TPS, Crankshaft Position), actuators, ECU diagnostics and troubleshooting, OBD-II diagnostics. Transmission Manual: Clutch system, gearbox disassembly and assembly, gear shift mechanisms, internal components, lubrication, troubleshooting. Transmission Automatic: Automatic transmission operation, disassembly and assembly, valve body, torque converter, planetary gear sets, hydraulic control systems, electronic controls, ATF specifications, troubleshooting. Drivetrain: Front-wheel drive (FWD) components, CV joints, axles, differentials, driveshafts. Suspension And Steering: Front and rear suspension systems (struts, shocks, springs, control arms, bushings), power steering system, steering rack, steering column, wheel alignment procedures, specifications. Brakes: Front and rear brake systems (disc brakes), brake caliper service, rotor replacement, brake pad replacement, hydraulic system (master cylinder, brake lines, ABS components), brake fluid specifications, bleeding procedures, parking brake system. Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, power distribution, grounds, horn, wipers, power windows, mirrors, seats. HVAC System: Air conditioning system (refrigerant, compressor, condenser, evaporator, expansion valve), heating system, climate control, blower motor, cabin air filter replacement. Body And Chassis: Body panel removal and installation, interior trim, exterior trim, glass replacement, door mechanisms, hood, trunk, structural components, rust prevention, paint codes, body repair procedures. Restraints: Airbag system components, SRS module, seat belt mechanisms, diagnostics. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and replacements (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, air filter replacement, fuel filter replacement, belt inspections and replacement. Diagnostic Troubleshooting: Systematic approaches to diagnosing common and complex faults, symptom-based troubleshooting charts, DTC interpretation and resolution. Repair And Rebuild: Detailed step-by-step instructions for component removal, repair, and reinstallation. Includes major component overhauls (e.g., engine rebuild, transmission rebuild). Component Replacement: Replacement procedures for all major and minor components, including engine parts, transmission parts, suspension components, brake parts, electrical modules, sensors, and body panels. Electrical Diagnostics: Reading and interpreting wiring diagrams, testing circuits, troubleshooting electrical faults using multimeters and diagnostic tools. Fuel System Service: Fuel injector cleaning and replacement, fuel pump testing, fuel pressure testing. Cooling System Service: Radiator service, water pump replacement, thermostat replacement, coolant flush and refill, pressure testing. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic routine maintenance to full engine and transmission overhauls, advanced electrical diagnostics, and body repairs. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable: Typically Yes (depending on PDF creation) Printable: Typically Yes Print Quality Image Resolution: High resolution for clear diagrams, illustrations, and photographs. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 2.4L 4-Cylinder (4G64) Engine 1 Displacement: 2351 cc Engine 1 Power: 145-154 hp @ 5700-6000 rpm (depending on year/trim) Engine 1 Torque: 145-155 lb-ft @ 4000-4500 rpm (depending on year/trim) Engine 2: 3.0L V6 (6G72) Engine 2 Displacement: 2972 cc Engine 2 Power: 197-205 hp @ 5500-6000 rpm (depending on year/trim) Engine 2 Torque: 205-214 lb-ft @ 4000-4500 rpm (depending on year/trim) Engine 3: 2.0L Turbocharged 4-Cylinder (4G63T - Evolution/GSR models, though less common in US market for this generation) Engine 3 Displacement: 1997 cc Engine 3 Power: Approx. 205 hp (for comparable models like Mirage/Lancer, specific Eclipse figures varied) Engine 3 Torque: Approx. 203 lb-ft Performance Engine Options: Naturally Aspirated 4-Cylinder, Naturally Aspirated V6, Turbocharged 4-Cylinder (limited availability/market specific) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI) for most variants. Turbo models feature Sequential Multi-Point Fuel Injection (S-MPI). Fuel Type: Unleaded Gasoline (87 octane minimum, premium recommended for V6 and Turbo) Fuel Tank Capacity: Approx. 15.1 gallons (57 Liters) 🔧 Transmission Standard Transmission Std: 5-Speed Manual Transmission Optional Transmission Opt: 4-Speed Automatic Transmission with Overdrive Features All Wheel Drive Availability: Available on select GT V6 models...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Eclipse

Model Years Covered:

2000, 2001, 2002, 2003, 2004, 2005

Codes

Chassis Code:

Third Generation (D53A)

👋 Introduction

Market Position

Vehicle Segment:

Compact Sports Coupe/Convertible

Target Audience:

Enthusiasts seeking performance, style, and affordability. Also appealing to tuners and modifiers.

Competitive Analysis

Key Competitors:

Honda Prelude, Toyota Celica, Nissan 240SX (predecessor), Ford Mustang (entry-level trims), Chevrolet Camaro (entry-level trims).

Key Features

Design Philosophy:

Sharp, angular styling with a sporty demeanor, offering both coupe and convertible body styles. Focus on accessible performance.

Performance Variants:

Availability of potent V6 engines and turbocharged 4-cylinder options provided strong performance for its class.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

Page Count

Estimated Page Count:

Over 1500 pages (typical for comprehensive workshop manuals of this era)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, component testing, timing systems, lubrication, cooling systems, cylinder head, engine block, crankshaft, pistons, connecting rods.

Engine Management:

Fuel injection systems (MPI), ignition systems, emission control systems (catalytic converter, EGR, EVAP), sensors (O2, MAP, TPS, Crankshaft Position), actuators, ECU diagnostics and troubleshooting, OBD-II diagnostics.

Transmission Manual:

Clutch system, gearbox disassembly and assembly, gear shift mechanisms, internal components, lubrication, troubleshooting.

Transmission Automatic:

Automatic transmission operation, disassembly and assembly, valve body, torque converter, planetary gear sets, hydraulic control systems, electronic controls, ATF specifications, troubleshooting.

Drivetrain:

Front-wheel drive (FWD) components, CV joints, axles, differentials, driveshafts.

Suspension And Steering:

Front and rear suspension systems (struts, shocks, springs, control arms, bushings), power steering system, steering rack, steering column, wheel alignment procedures, specifications.

Brakes:

Front and rear brake systems (disc brakes), brake caliper service, rotor replacement, brake pad replacement, hydraulic system (master cylinder, brake lines, ABS components), brake fluid specifications, bleeding procedures, parking brake system.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, power distribution, grounds, horn, wipers, power windows, mirrors, seats.

HVAC System:

Air conditioning system (refrigerant, compressor, condenser, evaporator, expansion valve), heating system, climate control, blower motor, cabin air filter replacement.

Body And Chassis:

Body panel removal and installation, interior trim, exterior trim, glass replacement, door mechanisms, hood, trunk, structural components, rust prevention, paint codes, body repair procedures.

Restraints:

Airbag system components, SRS module, seat belt mechanisms, diagnostics.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and replacements (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, air filter replacement, fuel filter replacement, belt inspections and replacement.

Diagnostic Troubleshooting:

Systematic approaches to diagnosing common and complex faults, symptom-based troubleshooting charts, DTC interpretation and resolution.

Repair And Rebuild:

Detailed step-by-step instructions for component removal, repair, and reinstallation. Includes major component overhauls (e.g., engine rebuild, transmission rebuild).

Component Replacement:

Replacement procedures for all major and minor components, including engine parts, transmission parts, suspension components, brake parts, electrical modules, sensors, and body panels.

Electrical Diagnostics:

Reading and interpreting wiring diagrams, testing circuits, troubleshooting electrical faults using multimeters and diagnostic tools.

Fuel System Service:

Fuel injector cleaning and replacement, fuel pump testing, fuel pressure testing.

Cooling System Service:

Radiator service, water pump replacement, thermostat replacement, coolant flush and refill, pressure testing.

Technical Depth

Depth Of Coverage:

Comprehensive. Covers everything from basic routine maintenance to full engine and transmission overhauls, advanced electrical diagnostics, and body repairs. Suitable for professional mechanics and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Searchable:

Typically Yes (depending on PDF creation)

Printable:

Typically Yes

Print Quality

Image Resolution:

High resolution for clear diagrams, illustrations, and photographs.

Binding Type

Digital Format:

N/A (Digital Download)

Paper Type

Digital Format:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1:

2.4L 4-Cylinder (4G64)

Engine 1 Displacement:

2351 cc

Engine 1 Power:

145-154 hp @ 5700-6000 rpm (depending on year/trim)

Engine 1 Torque:

145-155 lb-ft @ 4000-4500 rpm (depending on year/trim)

Engine 2:

3.0L V6 (6G72)

Engine 2 Displacement:

2972 cc

Engine 2 Power:

197-205 hp @ 5500-6000 rpm (depending on year/trim)

Engine 2 Torque:

205-214 lb-ft @ 4000-4500 rpm (depending on year/trim)

Engine 3:

2.0L Turbocharged 4-Cylinder (4G63T - Evolution/GSR models, though less common in US market for this generation)

Engine 3 Displacement:

1997 cc

Engine 3 Power:

Approx. 205 hp (for comparable models like Mirage/Lancer, specific Eclipse figures varied)

Engine 3 Torque:

Approx. 203 lb-ft

Performance

Engine Options:

Naturally Aspirated 4-Cylinder, Naturally Aspirated V6, Turbocharged 4-Cylinder (limited availability/market specific)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI) for most variants. Turbo models feature Sequential Multi-Point Fuel Injection (S-MPI).

Fuel Type:

Unleaded Gasoline (87 octane minimum, premium recommended for V6 and Turbo)

Fuel Tank Capacity:

Approx. 15.1 gallons (57 Liters)

🔧 Transmission

Standard

Transmission Std:

5-Speed Manual Transmission

Optional

Transmission Opt:

4-Speed Automatic Transmission with Overdrive

Features

All Wheel Drive Availability:

Available on select GT V6 models (AWD system derived from Mitsubishi's Lancer Evolution).

Manual Transmission Fluid Spec:

API GL-3 or GL-4, SAE 75W-90 (Manual transmission fluid, check specific model/year for exact GL rating preference)

Automatic Transmission Fluid Spec:

DIAQueen ATF-SPII or equivalent (check manual for exact specification)

📐 Dimensions

Exterior

Length:

Approx. 173.7 inches (4412 mm)

Width:

Approx. 70.1 inches (1780 mm)

Height:

Approx. 52.6 inches (1336 mm) Coupe / 53.3 inches (1354 mm) Convertible

Wheelbase:

Approx. 103.2 inches (2621 mm)

Front Track:

Approx. 60.2 inches (1529 mm)

Rear Track:

Approx. 60.0 inches (1524 mm)

Interior

Front Headroom:

Approx. 37.9 inches (963 mm)

Front Legroom:

Approx. 43.0 inches (1092 mm)

Cargo

Trunk Volume:

Approx. 7.7 cu ft (Coupe) / 4.3 cu ft (Convertible, top up)

Weights

Curb Weight:

Approx. 3000 - 3400 lbs (1361 - 1542 kg) depending on engine and trim

Gross Vehicle Weight Rating Gvw:

Approx. 4100 lbs (1860 kg)

Towing Capacity:

Not Recommended / Not Specified for typical use

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4-Star (2000-2002 models)

NHTSA Front Impact Passenger:

4-Star (2000-2002 models)

IIHS Side Impact:

Acceptable (for models with side airbags, 2002+)

Active Features

Standard on GT, optional on others (4-wheel disc brakes).

Traction Control:

Available on select V6 models (TCS).

Passive Features

Airbags:

Driver and front passenger airbags standard. Optional side airbags on some models (late production).

Seat Belts:

3-point front and rear seat belts with pretensioners.

Rollover Protection:

Reinforced A-pillars and roll bar integrated behind the seats for convertible models.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional premium sound systems (e.g., Rockford Fosgate on GT).

Navigation:

Rarely offered, typically aftermarket installations.

Driver Assistance

Cruise Control:

Standard on most trims.

Anti Lock Braking System ABS:

Available, especially on higher trims and V6 models.

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors were common features.

Keyless Entry:

Available on higher trim levels.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3.75 months (severe duty) / 7,500 miles or 7.5 months (normal duty). Consult manual for specifics.

Engine Coolant Flush:

Every 30,000 miles or 30 months for initial service, then every 24,000 miles or 24 months. Check manual for fluid type.

Automatic Transmission Fluid Change:

Every 30,000 miles or 30 months. Highly recommended for longevity.

Spark Plug Replacement 4Cyl:

Approx. 60,000 miles (NGK Iridium recommended).

Spark Plug Replacement V6:

Approx. 30,000 miles (NGK Platinum recommended).

Fluid Specifications

Engine Oil Spec:

SAE 5W-30 API Service SN or higher. Check manual for specific viscosity grades based on temperature.

Engine Oil Capacity:

4.5 US Quarts (4.3 Liters) for 4-Cyl / 4.8 US Quarts (4.5 Liters) for V6 (with filter change).

Brake Fluid Spec:

DOT 3

Power Steering Fluid Spec:

ATF Dexron II/III or equivalent.

Known Issues

Engine Oil Sludge:

Certain 4-cylinder engines, particularly the 4G64, can be prone to oil sludge buildup if oil changes are neglected. Regular maintenance is crucial.

Automatic Transmission Issues:

Some transmissions may experience harsh shifting or slipping, especially at higher mileage. Fluid changes are critical.

Suspension Wear:

Worn control arm bushings, sway bar links, and strut mounts are common on higher mileage examples.

Cv Joint Failure:

Front CV joints can wear out, leading to clicking noises during turns.

Exhaust Manifold Cracks:

Some 4-cylinder engines can develop cracks in the exhaust manifold, leading to exhaust leaks.

Convertible Top Issues:

Convertible top mechanisms can develop issues with motors, seals, and hydraulic lines over time.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Japanese automaker with a strong history in rally racing and performance vehicles (e.g., Lancer Evolution, 3000GT).

Model Evolution

Eclipse Generations:

First Generation (1989-1994), Second Generation (1995-1999), Third Generation (2000-2005), Fourth Generation (2006-2011).

Third Gen Design Change:

Marked a significant departure from the tuner-centric, sharp styling of the previous generation. Adopted a more rounded, Americanized design language.

Third Gen Platform:

Shared its platform with the Mitsubishi Galant and Chrysler Sebring/Dodge Stratus (Chrysler's J platform).

Production

Manufacturing Location:

Normal, Illinois, USA (Diamond-Star Motors plant, a former joint venture with Chrysler).

Production Years:

2000-2005 model years.

🏆 Awards & Recognition

Recognitions

Automotive Press:

Received mixed reviews, often praised for its accessible V6 power and sporty styling, but criticized by some for its shared platform with more mainstream sedans and less engaging handling compared to its predecessor.