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Mitsubishi Eclipse 1990-1998 Workshop Service Manual Repair

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This manual covers the Eclipse, spanning the first and second generations produced from 1990 through 1998. Known for its bold, aerodynamic styling and sporty performance, the Eclipse was a popular choice in the affordable performance coupe market. Available in various trims, including naturally aspirated and turbocharged variants, with some models featuring All-Wheel Drive (AWD), it offered a compelling blend of aesthetics and driving dynamics. The platform was also shared with vehicles, contributing to its unique market presence. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing your Eclipse. It covers all gasoline engine variants, manual and automatic transmissions, and includes extensive information on powertrain, drivetrain, suspension, steering, brakes, electrical systems, body, chassis, and HVAC. Procedures for routine maintenance, in-depth troubleshooting, diagnostics, and repair are thoroughly explained, along with specifications for special tools. This manual is an essential resource for owners and technicians seeking to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Model Generations: 1st Generation (D20/D30), 2nd Generation (D30/D32A/D38A) Applicable Years: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Codes Chassis Codes: D22A, D27A, D32A, D38A 👋 Introduction Market Position Positioning: The Mitsubishi Eclipse of this era was positioned as an affordable, stylish, and performance-oriented sporty coupe, often competing with vehicles like the Honda Prelude, Toyota Celica, and Nissan 240SX. The turbo and AWD models offered a significant performance edge. Competitive Analysis Key Rivals: Honda Prelude, Toyota Celica, Nissan 240SX/Silvia, Ford Probe, Mazda MX-6. Key Features Design Philosophy: Bold, aerodynamic styling with a focus on sporty aesthetics and driver engagement. Offered in both naturally aspirated and potent turbocharged variants. Performance Options: Availability of powerful turbocharged engines and All-Wheel Drive (AWD) systems in higher trims (GST, GSX) provided exhilarating performance. Platform Sharing: Shared its platform with the Eagle Talon and Plymouth Laser (Diamond-Star Motors vehicles), allowing for a degree of parts interchangeability. 📋 Manual Details Coverage Areas Primary Coverage: North America (USDM, Canadian), potentially some aspects of JDM/EDM depending on shared components Engine Coverage: All gasoline engine variants offered during the specified model years. Transmission Coverage: Manual (5-speed, 6-speed for GST/GSX) and Automatic transmissions. Trim Level Coverage: Base, RS, GS, GS-T (Turbo), GSX (AWD Turbo) Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control (ECU/PCM). Drivetrain: Manual transmission, automatic transmission, transaxle, transfer case (for AWD), drive shafts, CV joints, differentials (front, rear, center for AWD). Suspension Steering: Front suspension (MacPherson struts), rear suspension (multi-link), steering gear, power steering system, wheel alignment. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System) components and operation, parking brake. Electrical Electronics: Battery, charging system, starting system, lighting, wipers, horn, power accessories, instrument cluster, engine control sensors and actuators, ECU diagnostics, audio system. Body Chassis: Body structure, panels, doors, windows, locks, interior trim, exterior trim, bumpers, chassis frame components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, and service. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake fluid flush, coolant flush. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs). Repair: Detailed step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, repair, and reassembly. Diagnostics: Procedures for using diagnostic tools, interpreting sensor data, and performing specific system tests. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive coverage suitable for professional technicians and advanced DIY mechanics, including full engine rebuilds, transmission overhauls, and complex electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for efficient information retrieval. Print Quality Quality: Typically sourced from original manufacturer documents, ensuring high-quality diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1G: 4G63 (2.0L DOHC Turbo I4) - Found in GST/GSX models Engine Code 1G Na: 4G64 (2.4L SOHC I4) - Found in GS models Engine Code 2G Na: 4G63 (2.0L DOHC NA I4) - Found in RS/GS models Engine Code 2G Turbo: 4G63T (2.0L DOHC Turbo I4) - Found in GST/GSX models Engine Code 2G V6: 6A12 (2.5L SOHC V6) - Offered in later 2nd Gen models (e.g., European markets, rare in USDM) Performance Hp 4G63T 1G: Approx. 195 hp (USDM manual transmission) Hp 4G63T 2G: Approx. 210 hp (USDM manual transmission) Torque 4G63T 1G: Approx. 203 lb-ft (USDM manual transmission) Torque 4G63T 2G: Approx. 214 lb-ft (USDM manual transmission) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Port Fuel Injection...
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Mitsubishi Eclipse 1990-1998 Workshop Service Manual RepairMitsubishi Eclipse 1990-1998 Workshop Service Manual RepairMitsubishi Eclipse 1990-1998 Workshop Service Manual RepairMitsubishi Eclipse 1990-1998 Workshop Service Manual Repair
This manual covers the Eclipse, spanning the first and second generations produced from 1990 through 1998. Known for its bold, aerodynamic styling and sporty performance, the Eclipse was a popular choice in the affordable performance coupe market. Available in various trims, including naturally aspirated and turbocharged variants, with some models featuring All-Wheel Drive (AWD), it offered a compelling blend of aesthetics and driving dynamics. The platform was also shared with vehicles, contributing to its unique market presence. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing your Eclipse. It covers all gasoline engine variants, manual and automatic transmissions, and includes extensive information on powertrain, drivetrain, suspension, steering, brakes, electrical systems, body, chassis, and HVAC. Procedures for routine maintenance, in-depth troubleshooting, diagnostics, and repair are thoroughly explained, along with specifications for special tools. This manual is an essential resource for owners and technicians seeking to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Model Generations:
1st Generation (D20/D30), 2nd Generation (D30/D32A/D38A)
Applicable Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Codes
Chassis Codes:
D22A, D27A, D32A, D38A
👋 Introduction
Market Position
Positioning:
The Mitsubishi Eclipse of this era was positioned as an affordable, stylish, and performance-oriented sporty coupe, often competing with vehicles like the Honda Prelude, Toyota Celica, and Nissan 240SX. The turbo and AWD models offered a significant performance edge.
Competitive Analysis
Key Rivals:
Honda Prelude, Toyota Celica, Nissan 240SX/Silvia, Ford Probe, Mazda MX-6.
Key Features
Design Philosophy:
Bold, aerodynamic styling with a focus on sporty aesthetics and driver engagement. Offered in both naturally aspirated and potent turbocharged variants.
Performance Options:
Availability of powerful turbocharged engines and All-Wheel Drive (AWD) systems in higher trims (GST, GSX) provided exhilarating performance.
Platform Sharing:
Shared its platform with the Eagle Talon and Plymouth Laser (Diamond-Star Motors vehicles), allowing for a degree of parts interchangeability.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America (USDM, Canadian), potentially some aspects of JDM/EDM depending on shared components
Engine Coverage:
All gasoline engine variants offered during the specified model years.
Transmission Coverage:
Manual (5-speed, 6-speed for GST/GSX) and Automatic transmissions.
Trim Level Coverage:
Base, RS, GS, GS-T (Turbo), GSX (AWD Turbo)
Page Count
Estimated Page Count:
Over 1000 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control (ECU/PCM).
Drivetrain:
Manual transmission, automatic transmission, transaxle, transfer case (for AWD), drive shafts, CV joints, differentials (front, rear, center for AWD).
Suspension Steering:
Front suspension (MacPherson struts), rear suspension (multi-link), steering gear, power steering system, wheel alignment.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System) components and operation, parking brake.
Electrical Electronics:
Battery, charging system, starting system, lighting, wipers, horn, power accessories, instrument cluster, engine control sensors and actuators, ECU diagnostics, audio system.
Body Chassis:
Body structure, panels, doors, windows, locks, interior trim, exterior trim, bumpers, chassis frame components.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, and service.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake fluid flush, coolant flush.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs).
Repair:
Detailed step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, repair, and reassembly.
Diagnostics:
Procedures for using diagnostic tools, interpreting sensor data, and performing specific system tests.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and advanced DIY mechanics, including full engine rebuilds, transmission overhauls, and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval.
Print Quality
Quality:
Typically sourced from original manufacturer documents, ensuring high-quality diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1G:
4G63 (2.0L DOHC Turbo I4) - Found in GST/GSX models
Engine Code 1G Na:
4G64 (2.4L SOHC I4) - Found in GS models
Engine Code 2G Na:
4G63 (2.0L DOHC NA I4) - Found in RS/GS models
Engine Code 2G Turbo:
4G63T (2.0L DOHC Turbo I4) - Found in GST/GSX models
Engine Code 2G V6:
6A12 (2.5L SOHC V6) - Offered in later 2nd Gen models (e.g., European markets, rare in USDM)
Performance
Hp 4G63T 1G:
Approx. 195 hp (USDM manual transmission)
Hp 4G63T 2G:
Approx. 210 hp (USDM manual transmission)
Torque 4G63T 1G:
Approx. 203 lb-ft (USDM manual transmission)
Torque 4G63T 2G:
Approx. 214 lb-ft (USDM manual transmission)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Port Fuel Injection (MPI) and sequential fuel injection on later models.
Turbocharger Systems:
Garrett T25 or similar turbochargers for 1st Gen GST/GSX, Mitsubishi TD05HR-16G for 2nd Gen GST/GSX.
Intercooling:
Front-mounted intercooler (FMIC) on turbo models.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission
Optional
Optional Transmission:
4-speed automatic transmission
AWD Transmission:
6-speed manual transmission with viscous coupling center differential (GSX models)
Features
All Wheel Drive:
Advanced All-Wheel Drive system with active center differential on GSX models.
Clutch Type:
Hydraulic clutch actuation
📐 Dimensions
Exterior
Length:
1st Gen: ~173.4 inches, 2nd Gen: ~177.7 inches
Width:
1st Gen: ~69.1 inches, 2nd Gen: ~69.1 inches
Height:
1st Gen: ~50.2 inches, 2nd Gen: ~50.8 inches
Wheelbase:
1st Gen: ~98.8 inches, 2nd Gen: ~100.4 inches
Weights
Curb Weight Base:
Starting around 2800 lbs
Curb Weight Gsx:
Up to ~3300 lbs for AWD turbo models
Cargo
Trunk Volume:
Approximately 10-12 cubic feet (varies slightly by generation and model).
🛡️ Safety Features
Ratings
NHTSA Ratings:
Variable; early models had fewer advanced safety features. Later models and specific trims improved. Specific ratings not readily available without direct access to contemporary crash test data. Likely received mixed reviews in early years.
Active Features
ABS:
Available on higher trims (GS, GS-T, GSX), standard on some later 2nd gen models.
AWD:
All-Wheel Drive on GSX models, providing enhanced traction and stability.
Passive Features
Airbags:
Driver and passenger airbags became standard equipment over the model run.
Seatbelts:
Three-point front seatbelts, often with pretensioners on later models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player on higher trims. Sound systems varied by trim level.
Instrument Cluster:
Analog gauges with tachometer, speedometer, fuel, and temperature. Some models featured optional digital climate control displays.
Driver Assistance
Cruise Control:
Standard on most models, optional on base trims.
Power Steering:
Hydraulic power steering system.
Connectivity
OBD Standard:
OBD-I in early models, transitioning to OBD-II towards the end of the 2nd generation production (around 1996).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions.
Timing Belt Replacement:
Crucial for 4G63 engines; typically every 60,000 to 90,000 miles or 5-7 years. Failure can cause catastrophic engine damage.
Spark Plug Replacement:
Every 30,000 to 60,000 miles, depending on plug type (copper vs. platinum/iridium).
Fluid Specifications
Engine Oil Type:
API SG or higher. Viscosity typically 5W-30 or 10W-30, depending on climate. Turbo models may benefit from synthetic oil.
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mitsubishi coolant type.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 is common. Check manual for exact specification and capacity.
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF SP-II or equivalent DEXRON III/MERCON. Check manual for exact specification and capacity.
Power Steering Fluid:
Power steering fluid or ATF Dexron II/III. Check manual for specific type.
Known Issues
Turbo Models Oil Sludge:
Risk of oil sludge buildup in turbocharged 4G63 engines due to oil coking, especially if maintenance is neglected. Regular oil changes and proper cool-down procedures are vital.
AWD System Maintenance:
Requires regular inspection and maintenance of viscous couplings and differential fluids for AWD models.
Suspension Wear:
Front strut mounts and rear suspension bushings can wear over time, leading to noise and handling degradation.
Electrical Gremlins:
As with many cars of this era, minor electrical issues can arise, such as faulty window motors, door lock actuators, or intermittent dash light problems.
📚 Vehicle History
Brand Heritage
Mitsubishi Motorsport:
Mitsubishi has a strong rally heritage, notably with the Lancer Evolution, which shares lineage and technology with the Eclipse's 4G63 engine and AWD systems.
Model Evolution
1St Gen Intro:
Launched in 1989 as a 1990 model, the first-generation Eclipse was a groundbreaking sporty coupe for Mitsubishi, designed in collaboration with Chrysler.
2Nd Gen Redesign:
A significant redesign occurred for the 1995 model year, featuring a more aerodynamic and rounded body style, updated powertrains, and improved interior.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
Production Years:
1989-1994 (1st Gen), 1995-1999 (2nd Gen - manual covers up to '98)
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