Mitsubishi Eclipse Spyder 2002 Repair Service Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Year: 2002 Codes Chassis Code: D52A 👋 Introduction Market Position Market Segment: Sporty compact convertible. Target Audience: Enthusiasts, DIY mechanics, professional technicians. Competitive Analysis Competitors: Mazda Miata, Toyota MR2 Spyder, Honda S2000, Ford Mustang Convertible. Key Features Convertible Top: Power-operated convertible top mechanism, including hydraulic system and latching mechanisms. Styling: Distinctive sporty styling, often praised for its aggressive lines. 📋 Manual Details Coverage Areas Coverage: Complete service and repair information for the 2002 Mitsubishi Eclipse Spyder, including all trim levels and engine options. Page Count Page Count: Estimated 1500-2000 pages (typical for comprehensive factory service manuals). Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 2.4L SOHC (4G64) and 3.0L SOHC V6 (6G72) engine diagnostics, repair, overhaul, timing belt replacement, fuel injection, ignition system, emissions control. Transmission: 5-speed manual transmission (F5M33) and 4-speed automatic transmission (F4A51) repair, fluid changes, clutch service, torque converter, valve body diagnostics. Drivetrain: Front-wheel drive (FWD) system, drive axles, CV joints, differential, wheel bearings. Suspension: Front MacPherson strut suspension, rear multi-link suspension, coil springs, shock absorbers, control arms, bushings, sway bars, alignment specifications. Brakes: Front disc brakes (ventilated), rear disc brakes, ABS system (if equipped), brake fluid specifications, caliper, rotor, pad replacement, bleeding procedures. Steering: Power assisted rack and pinion steering, steering column, tie rods, power steering fluid specifications, pump and rack diagnostics. Electrical: Complete wiring diagrams, fuse box layouts, charging system (alternator, battery), starting system (starter motor), lighting system, instrument cluster, power windows, power locks, convertible top electrical system. Body: Exterior body panels, doors, hood, trunk, bumpers, convertible top mechanism, seals, interior trim, dashboard, seats, HVAC system. HVAC: Air conditioning system, heater core, blower motor, refrigerant type (R134a), climate control operation and diagnostics. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic flowcharts for common symptoms, fault codes (OBD-II), electrical system troubleshooting guides. Repair: Step-by-step instructions for component removal, installation, and overhaul for all major vehicle systems. Specifications: Torque specifications for fasteners, fluid capacities, engine timing, suspension alignment angles, tire pressure recommendations. Technical Depth Depth: Comprehensive. Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and body repair. 📊 Manual Specifications File Format File Format: Searchable PDF Print Quality Print Quality: High-resolution, printable pages with clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 2.4L (2351 cc) DOHC Inline-4 (4G64) Engine 1 Horsepower: 145 hp @ 5750 rpm Engine 1 Torque: 150 lb-ft @ 4500 rpm Engine 2 Variant: 3.0L (2972 cc) SOHC V6 (6G72) Engine 2 Horsepower: 205 hp @ 6000 rpm Engine 2 Torque: 205 lb-ft @ 4500 rpm Performance Engine Type: Naturally Aspirated Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) with OBD-II diagnostics Ignition System: Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on engine. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (F5M33) Optional Optional Transmission: 4-speed Automatic Transmission (F4A51) Features Clutch Type: Hydraulically actuated single dry plate clutch (Manual) Automatic Transmission Features: Lock-up torque converter, electronic control 📐 Dimensions Exterior Length: Approx. 177.8 inches (4516 mm) Width: Approx. 70.1 inches (1781 mm) Height: Approx. 53.7 inches (1364 mm) Wheelbase: Approx. 103.1 inches (2619 mm) Ground Clearance: Approx. 5.5 inches (140 mm) Weights Curb Weight: Approx. 3100-3300 lbs (1406-1497 kg) depending on engine and transmission Gross Vehicle Weight Rating: Approx. 3800 lbs (1724 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not rated (vehicle safety standards evolved) NHTSA Front Impact Passenger: Not rated (vehicle safety standards evolved) Active Features ABS: Anti-lock Braking System (ABS) available on some models. Traction Control: Traction Control System (TCS) available on some models, particularly with the V6 engine. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Three-point inertia-reel seatbelts with pretensioners. Rollover Protection: Reinforced A-pillars and chassis structure for occupant protection in the event of a rollover. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or cassette player, often with premium speaker options. Climate Control: Manual or automatic climate control systems. Driver Assistance Cruise Control: Standard on most models. Connectivity OBD Ii: On-Board Diagnostics II (OBD-II) compliant for emissions and engine management diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (synthetic oil recommended). Engine Coolant Change: Every 30,000 miles (48,000 km) or 24 months. Timing Belt Replacement: Crucial: Every 60,000 miles (96,000 km) or 48 months for the 4G64 engine. Critical for V6 as well, though interval might slightly differ - manual will specify. Fluid Specifications Engine Oil Type: API SG, SH, or...
Comprehensive. Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and body repair.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, printable pages with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
2.4L (2351 cc) DOHC Inline-4 (4G64)
Engine 1 Horsepower:
145 hp @ 5750 rpm
Engine 1 Torque:
150 lb-ft @ 4500 rpm
Engine 2 Variant:
3.0L (2972 cc) SOHC V6 (6G72)
Engine 2 Horsepower:
205 hp @ 6000 rpm
Engine 2 Torque:
205 lb-ft @ 4500 rpm
Performance
Engine Type:
Naturally Aspirated
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
Engine Control Unit (ECU) with OBD-II diagnostics
Ignition System:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on engine.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (F5M33)
Optional
Optional Transmission:
4-speed Automatic Transmission (F4A51)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch (Manual)
Automatic Transmission Features:
Lock-up torque converter, electronic control
📐 Dimensions
Exterior
Length:
Approx. 177.8 inches (4516 mm)
Width:
Approx. 70.1 inches (1781 mm)
Height:
Approx. 53.7 inches (1364 mm)
Wheelbase:
Approx. 103.1 inches (2619 mm)
Ground Clearance:
Approx. 5.5 inches (140 mm)
Weights
Curb Weight:
Approx. 3100-3300 lbs (1406-1497 kg) depending on engine and transmission
Gross Vehicle Weight Rating:
Approx. 3800 lbs (1724 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not rated (vehicle safety standards evolved)
NHTSA Front Impact Passenger:
Not rated (vehicle safety standards evolved)
Active Features
ABS:
Anti-lock Braking System (ABS) available on some models.
Traction Control:
Traction Control System (TCS) available on some models, particularly with the V6 engine.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners.
Rollover Protection:
Reinforced A-pillars and chassis structure for occupant protection in the event of a rollover.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or cassette player, often with premium speaker options.
Climate Control:
Manual or automatic climate control systems.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
OBD Ii:
On-Board Diagnostics II (OBD-II) compliant for emissions and engine management diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (synthetic oil recommended).
Engine Coolant Change:
Every 30,000 miles (48,000 km) or 24 months.
Timing Belt Replacement:
Crucial: Every 60,000 miles (96,000 km) or 48 months for the 4G64 engine. Critical for V6 as well, though interval might slightly differ - manual will specify.
Fluid Specifications
Engine Oil Type:
API SG, SH, or SJ certified synthetic or synthetic blend SAE 5W-30 or 5W-40. Check manual for exact viscosity based on temperature.
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter for 2.4L; 4.2 US quarts (4.0 L) with filter for 3.0L V6.
Mitsubishi Genuine Power Steering Fluid or Dexron III ATF.
Coolant:
Ethylene glycol based coolant with a 50/50 mix of coolant and distilled water.
Known Issues
Convertible Top Leaks:
Common issue with older convertibles; check and seal weatherstripping.
Timing Belt Failure:
Critical to adhere to replacement intervals as failure can cause severe engine damage (interference engine).
ABS Sensor Failure:
Wheel speed sensors for ABS can fail, triggering ABS warning light.
Power Window Motors:
Can become slow or inoperative.
Ignition Coils:
Can degrade over time, leading to misfires, especially on V6 models.
📚 Vehicle History
Brand Heritage
Brand History:
Mitsubishi Motors, a Japanese automobile manufacturer with a long history of producing diverse vehicles, known for performance and reliability.
Model Evolution
Eclipse Generation:
This is the second generation of the Mitsubishi Eclipse (1995-2000 for the coupe/convertible, with 2000-2005 for the dedicated convertible platform, this manual covering the 2002 model year within that later phase).
Spyder Specifics:
The Spyder (convertible) version was introduced in 1996 and continued through the Eclipse's lifecycle, offering an open-air driving experience.
Production
Manufacturing Location:
United States (Normal, Illinois) via Diamond-Star Motors (DSM) joint venture with Chrysler.
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the 2002 Spyder model are less prominent, the Eclipse line historically received praise for its performance and styling in its class during its production run.