Mitsubishi Eclipse Spyder 1996-1999 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Generation: Second Generation (D30/D32/D38/D39) Model Years Covered: 1996, 1997, 1998, 1999 👋 Introduction Market Position Segment: Compact sports convertible Target Audience: Enthusiast owners, independent repair shops, DIY mechanics. Competitive Analysis Competitors 1996 1999: Mazda Miata, Toyota MR2, Honda del Sol, Nissan 200SX (S14). Key Features Vehicle Distinctive Features: Available turbocharged engine, AWD option (GSX model), convertible body style, sporty styling. Manual Value Proposition Value For Owner: Empowers owners with detailed procedures for maintenance and repair, saving on labor costs and ensuring proper upkeep. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Mitsubishi Eclipse Spyder models from 1996-1999. Engine Coverage: 4G63 2.0L Turbocharged I4, 6G72 3.0L V6 SOHC MPI. Transmission Coverage: All-wheel drive (AWD) and front-wheel drive (FWD) manual and automatic transmissions. Body And Chassis Coverage: Convertible top operation and maintenance, chassis, suspension, steering, brakes. Page Count Estimated Page Count: ~1500-2000 pages (typical for a comprehensive factory service manual) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valvetrain, timing belt/chain. Engine Performance: Fuel injection, ignition system, emissions control, cooling system, lubrication system. Drivetrain: Clutch, manual transmission, automatic transmission, transaxle, transfer case (AWD), drive shafts, CV joints, differentials. Suspension And Steering: Front suspension, rear suspension, steering gear, power steering system, wheel alignment specifications. Brakes: Front and rear brake systems (disc/disc), ABS, parking brake, hydraulic circuits, specifications. Electrical System: Battery, charging system, starting system, ignition system, lighting, instruments, wiring diagrams, fuses, relays. Body And Interior: Body panels, doors, hood, trunk, convertible top mechanism, interior trim, seats, HVAC system. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection. Diagnostics And Troubleshooting: System-specific diagnostic flowcharts, DTC (Diagnostic Trouble Code) interpretation, common fault finding. Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, brake system overhaul. Component Replacement: Step-by-step instructions for replacing major and minor components across all systems. Technical Specifications: Torque specifications, alignment data, fluid capacities, electrical resistance values, timing marks. Technical Depth Depth: Comprehensive, covering from basic maintenance to in-depth engine and transmission overhauls. Diagnostic Level: Advanced, including wiring diagrams for electrical troubleshooting and specific diagnostic procedures. 📊 Manual Specifications File Format File Type: Searchable PDF Print Capability: Printable Binding Type Binding: Not Applicable (PDF Format) Paper Type Paper: Not Applicable (PDF Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 Engine Type 1: 2.0L (1997cc) DOHC 16-valve Turbocharged Inline-4 Horsepower 1: Approx. 210 hp @ 6000 rpm (GSX model) Torque 1: Approx. 214 lb-ft @ 3000 rpm (GSX model) Optional Engine Engine Code 2: 6G72 Engine Type 2: 3.0L (2972cc) SOHC 12-valve V6 MPI Horsepower 2: Approx. 140-148 hp @ 5000 rpm (GT/GTS models) Torque 2: Approx. 175-180 lb-ft @ 3300 rpm (GT/GTS models) Fuel System Fuel Induction Turbo: Electronic Fuel Injection (EFI) with Turbocharger Fuel Induction V6: Multi-Point Fuel Injection (MPI) Fuel Type Recommended Fuel: Premium Unleaded Gasoline (91+ octane for turbo models) 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) available on GSX models. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for specific Mitsubishi recommendations). Automatic Transmission Fluid: Mitsubishi DIAQueen SPIIIM or equivalent ATF (check manual for specific recommendations). 📐 Dimensions Exterior Dimensions Wheelbase: Approx. 103.7 inches (2634 mm) Length: Approx. 177.7 inches (4513 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 51.6 inches (1311 mm) Weights Curb Weight Est: Approx. 3100-3300 lbs (1406-1500 kg), varies by trim and drivetrain. Gross Vehicle Weight Rating Est: Approx. 4000-4200 lbs (1814-1905 kg) Cargo Dimensions Trunk Volume Est: Approx. 5.7 cubic feet (with top up), significantly less when top is down. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not explicitly rated for this specific year/model in easily accessible databases, but generally considered fair to good for the era. IIHS Side Impact: Not explicitly rated for this specific year/model in easily accessible databases. Active Features ABS: Anti-lock Braking System (ABS) available on select trims. Passive Features Airbags: Driver and passenger front airbags. Seatbelts: Three-point front seat belts with pretensioners. Convertible Safety Rollover Protection: Reinforced A-pillars and windshield frame. No automatic rollover hoops typically found on this generation. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or optional CD player with basic speaker systems. Climate Control: Manual climate control with air conditioning. Driver Assistance Cruise Control: Standard on most trims. Connectivity Connectivity Features: None beyond factory audio system. No Bluetooth or USB connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 3 months. Every 7,500 miles (12,000 km) or...
Comprehensive, covering from basic maintenance to in-depth engine and transmission overhauls.
Diagnostic Level:
Advanced, including wiring diagrams for electrical troubleshooting and specific diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Print Capability:
Printable
Binding Type
Binding:
Not Applicable (PDF Format)
Paper Type
Paper:
Not Applicable (PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63
Engine Type 1:
2.0L (1997cc) DOHC 16-valve Turbocharged Inline-4
Horsepower 1:
Approx. 210 hp @ 6000 rpm (GSX model)
Torque 1:
Approx. 214 lb-ft @ 3000 rpm (GSX model)
Optional Engine
Engine Code 2:
6G72
Engine Type 2:
3.0L (2972cc) SOHC 12-valve V6 MPI
Horsepower 2:
Approx. 140-148 hp @ 5000 rpm (GT/GTS models)
Torque 2:
Approx. 175-180 lb-ft @ 3300 rpm (GT/GTS models)
Fuel System
Fuel Induction Turbo:
Electronic Fuel Injection (EFI) with Turbocharger
Fuel Induction V6:
Multi-Point Fuel Injection (MPI)
Fuel Type
Recommended Fuel:
Premium Unleaded Gasoline (91+ octane for turbo models)
🔧 Transmission
Standard Transmission
Type Std:
5-speed Manual Transmission
Optional Transmission
Type Opt:
4-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) available on GSX models.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for specific Mitsubishi recommendations).
Automatic Transmission Fluid:
Mitsubishi DIAQueen SPIIIM or equivalent ATF (check manual for specific recommendations).
📐 Dimensions
Exterior Dimensions
Wheelbase:
Approx. 103.7 inches (2634 mm)
Length:
Approx. 177.7 inches (4513 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 51.6 inches (1311 mm)
Weights
Curb Weight Est:
Approx. 3100-3300 lbs (1406-1500 kg), varies by trim and drivetrain.
Gross Vehicle Weight Rating Est:
Approx. 4000-4200 lbs (1814-1905 kg)
Cargo Dimensions
Trunk Volume Est:
Approx. 5.7 cubic feet (with top up), significantly less when top is down.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not explicitly rated for this specific year/model in easily accessible databases, but generally considered fair to good for the era.
IIHS Side Impact:
Not explicitly rated for this specific year/model in easily accessible databases.
Active Features
ABS:
Anti-lock Braking System (ABS) available on select trims.
Passive Features
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point front seat belts with pretensioners.
Convertible Safety
Rollover Protection:
Reinforced A-pillars and windshield frame. No automatic rollover hoops typically found on this generation.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or optional CD player with basic speaker systems.
Climate Control:
Manual climate control with air conditioning.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Connectivity Features:
None beyond factory audio system. No Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months. Every 7,500 miles (12,000 km) or 6 months using synthetic oil (consult owner's manual).
Engine Oil Filter Replacement:
At every oil change.
Timing Belt Replacement 4G63:
Every 60,000 miles (96,000 km) or 5 years (critical maintenance item).
Spark Plug Replacement:
Approx. 30,000-60,000 miles (varies by plug type).
Fluid Specifications
Engine Oil Spec:
API SJ or SL, SAE 5W-30 or 10W-30 (check manual for specific viscosity and type).
Coolant Spec:
Ethylene glycol-based coolant (e.g., Mitsubishi Super Long Life Coolant or equivalent).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issue Turbo 4G63:
Turbocharger wear, oil leaks, piston ring wear (especially in neglected vehicles), timing belt failure leading to catastrophic engine damage if not replaced on schedule.
Common Issue V6 6G72:
Spark plug blow-out (requiring Heli-Coil inserts), timing belt replacement (crucial for V6 as well), coolant leaks from intake manifold gaskets.
Common Issue Convertible Top:
Hydraulic leaks, motor failure, fabric wear and tear, weather stripping degradation.
Common Issue Electronics:
Power window motors, central locking actuators, dashboard warning lights (ABS, SRS).
Part Numbers Examples
Timing Belt Kit 4G63:
Example Part Number: MD182219 (OEM timing belt), often bundled with tensioner and idler pulleys.
Oil Filter Example:
Example Part Number: MD356000 (OEM oil filter), aftermarket equivalents like Fram PH8398, Wix 57918.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Founding:
Founded in 1970, spun off from Mitsubishi Heavy Industries.
Model Evolution
Eclipse First Generation:
1990-1994, co-developed with Chrysler (Platform sharing with Dodge Colt/Plymouth Colt).
Eclipse Second Generation:
1995-1999. Significant redesign, more aggressive styling, and introduction of the Spyder convertible variant.
Eclipse Spyder Introduction:
Introduced for the 1996 model year.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant, a joint venture with Chrysler).
Production Years Spyder
Spyder Production Run:
1996-1999
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
The Mitsubishi Eclipse (including Spyder variants) was often praised for its styling, performance (especially turbo models), and value proposition within the sports coupe/convertible segment of its era.