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Mitsubishi Endeavor 2004-2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Endeavor Applicable Years: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: CS (First Generation) 👋 Introduction Market Position Positioning: Mid-size crossover SUV. Competed against vehicles like the Ford Edge, Toyota Highlander, Honda Pilot, and Chevrolet Equinox. Competitive Analysis Strengths: Often praised for its powerful V6 engine, comfortable ride, and spacious interior, especially in early models. Offered a good value proposition. Key Features Features: Available All-Wheel Drive (AWD), optional third-row seating (early models), powerful V6 engine options, spacious cabin. 📋 Manual Details Coverage Areas Coverage: Complete service, repair, troubleshooting, and maintenance for Mitsubishi Endeavor (2004-2010). Page Count Page Count Estimate: Likely over 2000 pages (typical for comprehensive factory service manuals). Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM), sensors, actuators, diagnostic trouble codes (DTCs). Emission Control: Catalytic converter, oxygen sensors, EVAP system, EGR system, emissions-related diagnostic procedures. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, fuel pressure regulator, fuel filter, EFI system. Drivetrain Clutch: Clutch assembly, release bearing, clutch hydraulics (if applicable). Drivetrain Manual Transaxle: Manual transaxle overhaul, internal components, gear shifting mechanisms, fluid specifications. Drivetrain Automatic Transaxle: Automatic transaxle diagnosis, repair, overhaul, valve body, torque converter, ATF specifications. Drivetrain Driveshaft Axles: Driveshaft components, CV joints, half-shafts, wheel bearings, differential service. Suspension System: Front and rear suspension components, struts, shocks, control arms, bushings, springs, alignment specifications. Steering System: Power steering pump, steering rack, tie rods, steering column, alignment procedures, fluid specifications. Restraint System: Airbag system, seat belts, SRS module, diagnostic and repair procedures. Brake System: Front and rear brakes (disc/drum), ABS system, brake fluid specifications, bleeding procedures, component replacement. Body Interior Exterior: Body panel removal and installation, doors, hood, trunk, glass, interior trim, upholstery, weatherstripping. Body Electrical System: Lighting systems, power windows, power locks, mirrors, wipers, horn, instrument cluster, interior lighting, exterior lighting. HVAC System: Air conditioning system, heater, ventilation, blower motor, evaporator, condenser, refrigerant handling, cabin filter replacement. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues, including fault code interpretation. Repair: Step-by-step instructions for component removal, repair, and reinstallation, covering major vehicle systems. Diagnostics: Detailed diagnostic flowcharts, wiring schematics, and specifications for pinpointing faults. Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical troubleshooting. Technical Depth Depth: Covers everything from basic preventive maintenance to complete engine and transmission overhauls, including detailed electrical diagnostics and bodywork. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Printability: Printable (individual pages or entire manual). Binding Type Binding Type: N/A (Digital Format - PDF) Paper Type Paper Type: N/A (Digital Format - PDF) Software Requirements Software: Adobe Acrobat Reader or compatible PDF viewer. Compatibility Operating Systems: Compatible with all versions of Windows and Mac. ⚙️ Engine Specifications Primary Engine Engine Code Displacement 1: 6G72 V6, 3.5L SOHC MPI (2004-2005) Horsepower Torque 1: Approximately 215-225 hp and 235-245 lb-ft torque. Engine Code Displacement 2: 6G75 V6, 3.8L SOHC MIVEC MPI (2006-2010) Horsepower Torque 2: Approximately 230-235 hp and 255-260 lb-ft torque. Performance Engine Layout: V-engine Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) with Electronic Fuel Injection (EFI). Fuel Type: Unleaded gasoline 🔧 Transmission Standard Automatic Transaxle: 4-speed automatic (early models), 5-speed automatic with INVECS-II (later models). Optional Manual Transaxle: No manual transmission offered for the Endeavor in North America. Features Drivetrain: Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional. 📐 Dimensions Exterior Length: Approximately 192.4 inches (4887 mm) Width: Approximately 76.0 inches (1930 mm) Height: Approximately 67.1 inches (1704 mm) Wheelbase: Approximately 113.0 inches (2870 mm) Weights Curb Weight: Approximately 4,100 - 4,300 lbs (1860 - 1950 kg) depending on configuration. 🛡️ Safety Features Ratings NHTSA Frontal Impact: 5-Star (Driver & Passenger) for 2004-2005 models. IIHS Side Impact: Good (for models tested). Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Available Traction Control System (TCS). Electronic Stability: Available Electronic Stability Control (ESC) or Active Stability Control (ASC). Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, available full-length side curtain airbags. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional Rockford Fosgate premium audio system, available in-dash CD changer. Some models featured rear-seat entertainment systems. Driver Assistance Camera Options: Some later models offered a rearview camera. Connectivity Bluetooth: Bluetooth connectivity was an optional feature on later models. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Typically every 5,000 to 7,500 miles or 6 months, whichever comes first. Refer...
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Mitsubishi Endeavor 2004-2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Endeavor
Applicable Years:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Chassis Code:
CS (First Generation)
👋 Introduction
Market Position
Positioning:
Mid-size crossover SUV. Competed against vehicles like the Ford Edge, Toyota Highlander, Honda Pilot, and Chevrolet Equinox.
Competitive Analysis
Strengths:
Often praised for its powerful V6 engine, comfortable ride, and spacious interior, especially in early models. Offered a good value proposition.
Key Features
Features:
Available All-Wheel Drive (AWD), optional third-row seating (early models), powerful V6 engine options, spacious cabin.
📋 Manual Details
Coverage Areas
Coverage:
Complete service, repair, troubleshooting, and maintenance for Mitsubishi Endeavor (2004-2010).
Page Count
Page Count Estimate:
Likely over 2000 pages (typical for comprehensive factory service manuals).
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system.
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM), sensors, actuators, diagnostic trouble codes (DTCs).
Emission Control:
Catalytic converter, oxygen sensors, EVAP system, EGR system, emissions-related diagnostic procedures.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, fuel pressure regulator, fuel filter, EFI system.
Drivetrain Clutch:
Clutch assembly, release bearing, clutch hydraulics (if applicable).
Drivetrain Manual Transaxle:
Manual transaxle overhaul, internal components, gear shifting mechanisms, fluid specifications.
Drivetrain Automatic Transaxle:
Automatic transaxle diagnosis, repair, overhaul, valve body, torque converter, ATF specifications.
Drivetrain Driveshaft Axles:
Driveshaft components, CV joints, half-shafts, wheel bearings, differential service.
Suspension System:
Front and rear suspension components, struts, shocks, control arms, bushings, springs, alignment specifications.
Steering System:
Power steering pump, steering rack, tie rods, steering column, alignment procedures, fluid specifications.
Restraint System:
Airbag system, seat belts, SRS module, diagnostic and repair procedures.
Brake System:
Front and rear brakes (disc/drum), ABS system, brake fluid specifications, bleeding procedures, component replacement.
Body Interior Exterior:
Body panel removal and installation, doors, hood, trunk, glass, interior trim, upholstery, weatherstripping.
Body Electrical System:
Lighting systems, power windows, power locks, mirrors, wipers, horn, instrument cluster, interior lighting, exterior lighting.
HVAC System:
Air conditioning system, heater, ventilation, blower motor, evaporator, condenser, refrigerant handling, cabin filter replacement.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues, including fault code interpretation.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation, covering major vehicle systems.
Diagnostics:
Detailed diagnostic flowcharts, wiring schematics, and specifications for pinpointing faults.
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical troubleshooting.
Technical Depth
Depth:
Covers everything from basic preventive maintenance to complete engine and transmission overhauls, including detailed electrical diagnostics and bodywork.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Printability:
Printable (individual pages or entire manual).
Binding Type
Binding Type:
N/A (Digital Format - PDF)
Paper Type
Paper Type:
N/A (Digital Format - PDF)
Software Requirements
Software:
Adobe Acrobat Reader or compatible PDF viewer.
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac.
⚙️ Engine Specifications
Primary Engine
Engine Code Displacement 1:
6G72 V6, 3.5L SOHC MPI (2004-2005)
Horsepower Torque 1:
Approximately 215-225 hp and 235-245 lb-ft torque.
Engine Code Displacement 2:
6G75 V6, 3.8L SOHC MIVEC MPI (2006-2010)
Horsepower Torque 2:
Approximately 230-235 hp and 255-260 lb-ft torque.
Performance
Engine Layout:
V-engine
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) with Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Automatic Transaxle:
4-speed automatic (early models), 5-speed automatic with INVECS-II (later models).
Optional
Manual Transaxle:
No manual transmission offered for the Endeavor in North America.
Features
Drivetrain:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional.
📐 Dimensions
Exterior
Length:
Approximately 192.4 inches (4887 mm)
Width:
Approximately 76.0 inches (1930 mm)
Height:
Approximately 67.1 inches (1704 mm)
Wheelbase:
Approximately 113.0 inches (2870 mm)
Weights
Curb Weight:
Approximately 4,100 - 4,300 lbs (1860 - 1950 kg) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
5-Star (Driver & Passenger) for 2004-2005 models.
IIHS Side Impact:
Good (for models tested).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS).
Electronic Stability:
Available Electronic Stability Control (ESC) or Active Stability Control (ASC).
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, available full-length side curtain airbags.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional Rockford Fosgate premium audio system, available in-dash CD changer. Some models featured rear-seat entertainment systems.
Driver Assistance
Camera Options:
Some later models offered a rearview camera.
Connectivity
Bluetooth:
Bluetooth connectivity was an optional feature on later models.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Typically every 5,000 to 7,500 miles or 6 months, whichever comes first. Refer to manual for specific recommendations based on driving conditions.
Service Intervals Filters
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed (typically 30,000 miles).
Cabin Air Filter Replacement:
Inspect annually, replace as needed (typically 15,000-30,000 miles).
Fluid Specifications Engine
Engine Oil Type:
SAE 5W-30 is commonly recommended. Check owner's manual for exact specification (e.g., API service category).
Engine Oil Capacity:
Approximately 4.5 - 5.0 quarts (4.3 - 4.7 liters) with filter change for 3.5L and 3.8L engines. Verify in manual.
Fluid Specifications Transmission
Automatic Transaxle Fluid Type:
Mitsubishi Diamond SP-III or equivalent ATF. Crucial to use the correct type.
Automatic Transaxle Fluid Capacity:
Approximately 9.0 - 9.5 quarts (8.5 - 9.0 liters) for a drain and fill. Overhaul capacity is higher. Verify in manual.
Fluid Specifications Coolant
Coolant Type:
Long-life coolant (e.g., red or pink ethylene glycol-based). Use 50/50 mixture with distilled water.
Fluid Specifications Power Steering
Power Steering Fluid Type:
ATF SP-III or specified power steering fluid. Verify in manual.
Fluid Specifications Brake
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Always use fresh fluid from a sealed container.
Known Issues
Common Issues:
Transmission issues (slipping, shifting problems, especially on earlier models), power steering pump leaks, occasional engine mount wear, ABS sensor failures, and door lock actuator failures.
Timing Belt Vs Chain:
Both the 3.5L and 3.8L V6 engines utilize a timing chain, which generally does not require periodic replacement like a timing belt. However, tensioners and guides can wear over time.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors is a Japanese multinational automotive manufacturer with a long history dating back to 1917. Known for its diverse product range and motorsports heritage.
Model Evolution
Endeavor First Gen:
The Mitsubishi Endeavor was introduced for the 2004 model year as Mitsubishi's entry into the mid-size crossover SUV segment. It was built on a unibody platform shared with other Mitsubishi vehicles. A significant update occurred for the 2006 model year, introducing the larger 3.8L V6 engine and other refinements.
Production
Assembly Location:
Normal, Illinois, USA (Diamond-Star Motors plant).
Production Years
Production Span:
2003-2011 (for model years 2004-2011).
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received 5-star safety ratings from the NHTSA for frontal impact in many of its production years, highlighting its structural integrity.
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