Mitsubishi Evo 5 1998 1999 Workshop Service Repair Manual
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Welcome to the comprehensive service and repair manual for the Lancer Evolution V (Evo 5), model code CP9A, produced between 1998 and 1999. As a fifth-generation iteration of the legendary Lancer Evolution lineage, this performance compact sedan is renowned for its rally homologation heritage and advanced technical capabilities. The Evo 5 builds upon its predecessors with a wider track, flared bodywork, improved aerodynamics, and a more robust chassis, all designed to deliver exceptional on-road and track performance. Its engineering quality is underscored by the potent 4G63T turbocharged engine, sophisticated All-Wheel Drive system with Active Yaw Control (AYC), and high-performance braking components, making it a highly sought-after vehicle for enthusiasts and performance driving. This manual provides extensive workshop service and repair information, covering all essential systems of your Lancer Evolution V. Within these pages, you will find detailed procedures for routine maintenance, engine and transmission overhauls, drivetrain component servicing, suspension and brake system repairs, and electrical diagnostics. It includes crucial technical specifications, torque values, special tool identification, and comprehensive wiring diagrams, all presented in English. The purpose of this manual is to empower owners, mechanics, and technicians with the knowledge required to maintain, diagnose, and repair the Evo 5 accurately and efficiently, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution V (Evo 5) Model Code: CP9A Generation: Fifth Generation Production Years Covered: 1998-1999 👋 Introduction Market Position Vehicle Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiasts, tuners, rally drivers, and owners requiring in-depth service knowledge Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Vehicle Type: AWD Turbocharged Performance Sedan Rally Heritage: Homologated for Group A rally racing, built for extreme performance and durability Technical Advancements: Advanced AYC system, robust powertrain, upgraded chassis and braking compared to earlier Evos Manual Value Primary Benefit: Enables owners and technicians to perform all necessary maintenance, diagnostics, and repairs correctly and efficiently. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Pages: Hundreds (Exact count varies by compilation, but extensive) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 4G63T DOHC (2.0L Turbocharged) Powertrain: Engine, Clutch, Transmission (Manual & Automatic Variants), Differentials (Front, Center, Rear) Drivetrain: All-Wheel Drive (AYC - Active Yaw Control), Driveshafts, Axles Suspension: Front McPherson Strut, Rear Multi-link, Springs, Dampers, Bushings, Anti-roll Bars Brakes: Front Brembo Ventilated Discs, Rear Solid Discs, ABS (Anti-lock Braking System) Steering: Power Rack and Pinion Electrical: Battery, Charging System, Ignition System, Lighting, Gauges, ECUs, Wiring Diagrams Fuel System: Fuel Injection (MPI), Fuel Pump, Injectors, Fuel Pressure Regulator, Fuel Tank Cooling System: Radiator, Fan, Water Pump, Thermostat, Coolant Passages Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler Body And Frame: Chassis, Body Panels, Doors, Hood, Trunk, Bumpers, Glass Interior: Seats, Dashboard, Trim, HVAC System (Heating, Ventilation, Air Conditioning) Diagnostics: Troubleshooting guides, DTCs (Diagnostic Trouble Codes), Repair procedures Procedures Included Maintenance: Routine service, oil changes, filter replacements, spark plug replacement, timing belt inspection/replacement Repair: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component renewal, electrical system repair Diagnostics And Troubleshooting: Step-by-step diagnostic flows for various symptoms and fault codes Specifications: Torque specifications, clearances, fluid capacities, diagnostic values Special Tools: Identification of necessary special tools for specific repairs Wiring Diagrams: Detailed electrical schematics for all systems Technical Depth Depth: Comprehensive factory-level repair and maintenance information Detail Level: Detailed step-by-step instructions, exploded diagrams, component identification Diagnostic Capability: Advanced diagnostics for engine management, AYC system, and other electronic controls Rebuild Procedures: Complete engine and transmission overhaul procedures 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content (OCR'd PDF) Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type For Printed: N/A (Digital PDF download, user prints and binds) Paper Type Paper Type For Printed: N/A (Digital PDF download, user prints on desired paper) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged Displacement: 1997 cc (2.0 Liters) Performance Horsepower Ps: 280 PS (JDM Spec), approximately 276 hp (DIN) Torque Nm: 352 Nm (260 lb-ft) at 3000 RPM (JDM Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (High Octane Recommended) Engine Management ECU: Engine Control Unit (ECU) with direct ignition Turbocharger Turbo Model: TD05HR-16G Engine Internals Piston Type: Forged Connecting Rods: Forged 🔧 Transmission Standard Transmission Type: 5-speed Manual (Getrag G5M-R or similar Mitsubishi F5MXX) Optional Transmission Type Optional: 4-speed Automatic (Less common for performance variants) Features Gear Ratios: Specific gear ratios provided in manual Fluid Specifications Manual Transmission Fluid: GL-4 or GL-5 SAE 75W-90 Gear Oil (Verify specific Mitsubishi recommendation) Automatic Transmission Fluid: Dexron III or equivalent (for automatic variants) 📐 Dimensions Exterior Length: Approx. 4,350 mm...
Welcome to the comprehensive service and repair manual for the Lancer Evolution V (Evo 5), model code CP9A, produced between 1998 and 1999. As a fifth-generation iteration of the legendary Lancer Evolution lineage, this performance compact sedan is renowned for its rally homologation heritage and advanced technical capabilities. The Evo 5 builds upon its predecessors with a wider track, flared bodywork, improved aerodynamics, and a more robust chassis, all designed to deliver exceptional on-road and track performance. Its engineering quality is underscored by the potent 4G63T turbocharged engine, sophisticated All-Wheel Drive system with Active Yaw Control (AYC), and high-performance braking components, making it a highly sought-after vehicle for enthusiasts and performance driving.
This manual provides extensive workshop service and repair information, covering all essential systems of your Lancer Evolution V. Within these pages, you will find detailed procedures for routine maintenance, engine and transmission overhauls, drivetrain component servicing, suspension and brake system repairs, and electrical diagnostics. It includes crucial technical specifications, torque values, special tool identification, and comprehensive wiring diagrams, all presented in English. The purpose of this manual is to empower owners, mechanics, and technicians with the knowledge required to maintain, diagnose, and repair the Evo 5 accurately and efficiently, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution V (Evo 5)
Model Code:
CP9A
Generation:
Fifth Generation
Production Years Covered:
1998-1999
👋 Introduction
Market Position
Vehicle Segment:
Performance Compact Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, tuners, rally drivers, and owners requiring in-depth service knowledge