Mitsubishi Evolution X Evo 10 2008-2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (Evo 10) Model Code: CZ4A Years Covered: 2008, 2009, 2010 Generation Generation: 10th Generation Generation Code: CZ4A 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, Performance Drivers, DIY Mechanics Competitive Analysis Key Competitors: Subaru WRX STI, Subaru Impreza WRX, Ford Focus RS (later generations), Volkswagen Golf R (later generations) Key Features Powertrain Emphasis: Advanced All-Wheel Drive (S-AWC), Powerful Turbocharged Engine Driving Dynamics: Rally-bred handling, precise steering, sophisticated drivetrain control 📋 Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Secondary Focus: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Page Count: 2000+ Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine (4B11T), Transmission (SST/Manual), Drivetrain (AYC/ACD) Chassis: Suspension, Steering, Brakes (ABS/Brembo) Electrical: Wiring Diagrams, ECU, Lighting, HVAC, Audio Body: Exterior Panels, Interior Trim, Doors, Glass Procedures Included Maintenance Procedures: Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses Repair Procedures: Engine Overhaul, Transmission Rebuild, Turbocharger Service, Differential Service Diagnostics: Troubleshooting Flowcharts, DTC Codes (Diagnostic Trouble Codes), Sensor Testing Specifications: Torque Specs, Fluid Capacities, Component Clearances Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Capabilities: Includes specific procedures for reading and interpreting diagnostic trouble codes (DTCs) using MUT-III or equivalent diagnostic tools. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Print Quality Printability: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Engine Type: Inline-4, DOHC, 16-valve, Turbocharged, Intercooled Displacement: 2.0 Liters (1998 cc) Performance Horsepower: 291 hp @ 6,000 rpm (US Market) Torque: 300 lb-ft @ 3,500 rpm (US Market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Engine Management Engine Control Unit: Mitsubishi Motors Multi-Vision Intelligent Tester (MUT-III) compatible ECU 🔧 Transmission Standard Transmission Type: 6-speed Twin-Clutch Sportronic Shift Transmission (TC-SST) Optional Transmission Type: 5-speed Manual Transmission (for some markets/trims) Features Tc Sst Modes: Normal, Sport, Super Sport Tc Sst Fluid Fluid Type: Diamond ATF SP-IV RR or equivalent 📐 Dimensions Exterior Length: 179.5 inches (4560 mm) Width: 71.3 inches (1810 mm) Height: 57.7 inches (1465 mm) Wheelbase: 104.4 inches (2650 mm) Weights Curb Weight: Approx. 3,373 - 3,417 lbs (1530 - 1550 kg) depending on transmission Gross Vehicle Weight Rating: Approx. 4,575 lbs (2075 kg) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-Star (for applicable models/years) IIHS Front Offset Crash Rating: Good (for applicable models/years) Active Features Traction Control: Active Stability Control (ASC) / Traction Control (TCL) All Wheel Drive System: Super All-Wheel Control (S-AWC) with ACD and AYC Anti Lock Brakes: Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Brake Assist (BA) Passive Features Airbags: Frontal, Side-Impact, Curtain Airbags Seatbelts: Pretensioners with Force Limiters 💡 Technology Features Infotainment Audio System: Rockford Fosgate Premium Audio System (optional on some trims) Navigation: Touchscreen Navigation System (optional) Driver Assistance Adaptive Cruise Control: Not typically available on this generation. Keyless Entry Start: Keyless Operation System (KOS) with Push-Button Start Connectivity Bluetooth: Bluetooth hands-free calling and audio streaming (optional) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,750 miles or 6 months (severe service), 7,500 miles or 12 months (normal service) Engine Oil Filter Replacement: With every oil change Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 30,000 miles (NGK Iridium) Coolant Flush: Every 30,000 miles or 24 months Tc Sst Fluid Change: Every 30,000 miles or 24 months Fluid Specifications Engine Oil Type: 5W-30 Synthetic (API SN or ILSAC GF-5 rated) Engine Oil Capacity: 5.7 US quarts (5.4 liters) with filter change Coolant Type: Mitsubishi Super Long Life Coolant (Pink) or equivalent HOAT Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine Wear: Potential for piston ring land failure or connecting rod bearing wear under sustained high load/heat (especially with modifications). Regular oil changes and proper warm-up/cool-down are crucial. Tc Sst Reliability: Some early models experienced transmission control module (TCM) issues or clutch pack wear. Proper maintenance and avoiding aggressive driving in 'Normal' mode can help. Rust Perforation: Common with many vehicles of this era, especially in areas with road salt. Check wheel arches, rocker panels, and underbody. 📚 Vehicle History Brand Heritage Heritage Connection: Direct lineage from Mitsubishi's successful World Rally Championship (WRC) cars Model Evolution Design Philosophy: Lancer Evolution X marked a significant redesign from its predecessors, moving to a more global platform and introducing new technologies. Platform Change: Based on the Mitsubishi Lancer (GS platform) but heavily modified for performance. Production Production Years: 2007 - 2016 (Global) Assembly Location: Mizushima Plant, Kurashiki, Okayama, Japan 🏆 Awards & Recognition Recognitions Performance Acclaim: Consistently praised by automotive media for its...
5-speed Manual Transmission (for some markets/trims)
Features
Tc Sst Modes:
Normal, Sport, Super Sport
Tc Sst Fluid
Fluid Type:
Diamond ATF SP-IV RR or equivalent
📐 Dimensions
Exterior
Length:
179.5 inches (4560 mm)
Width:
71.3 inches (1810 mm)
Height:
57.7 inches (1465 mm)
Wheelbase:
104.4 inches (2650 mm)
Weights
Curb Weight:
Approx. 3,373 - 3,417 lbs (1530 - 1550 kg) depending on transmission
Gross Vehicle Weight Rating:
Approx. 4,575 lbs (2075 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (for applicable models/years)
IIHS Front Offset Crash Rating:
Good (for applicable models/years)
Active Features
Traction Control:
Active Stability Control (ASC) / Traction Control (TCL)
All Wheel Drive System:
Super All-Wheel Control (S-AWC) with ACD and AYC
Anti Lock Brakes:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Brake Assist (BA)
Passive Features
Airbags:
Frontal, Side-Impact, Curtain Airbags
Seatbelts:
Pretensioners with Force Limiters
💡 Technology Features
Infotainment
Audio System:
Rockford Fosgate Premium Audio System (optional on some trims)
Navigation:
Touchscreen Navigation System (optional)
Driver Assistance
Adaptive Cruise Control:
Not typically available on this generation.
Keyless Entry Start:
Keyless Operation System (KOS) with Push-Button Start
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming (optional)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 miles or 6 months (severe service), 7,500 miles or 12 months (normal service)
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 30,000 miles (NGK Iridium)
Coolant Flush:
Every 30,000 miles or 24 months
Tc Sst Fluid Change:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
5W-30 Synthetic (API SN or ILSAC GF-5 rated)
Engine Oil Capacity:
5.7 US quarts (5.4 liters) with filter change
Coolant Type:
Mitsubishi Super Long Life Coolant (Pink) or equivalent HOAT
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Wear:
Potential for piston ring land failure or connecting rod bearing wear under sustained high load/heat (especially with modifications). Regular oil changes and proper warm-up/cool-down are crucial.
Tc Sst Reliability:
Some early models experienced transmission control module (TCM) issues or clutch pack wear. Proper maintenance and avoiding aggressive driving in 'Normal' mode can help.
Rust Perforation:
Common with many vehicles of this era, especially in areas with road salt. Check wheel arches, rocker panels, and underbody.
📚 Vehicle History
Brand Heritage
Heritage Connection:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) cars
Model Evolution
Design Philosophy:
Lancer Evolution X marked a significant redesign from its predecessors, moving to a more global platform and introducing new technologies.
Platform Change:
Based on the Mitsubishi Lancer (GS platform) but heavily modified for performance.
Production
Production Years:
2007 - 2016 (Global)
Assembly Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive media for its exceptional handling, acceleration, and AWD system.
Ratings
Track Performance:
Highly regarded for its capability on both road and track, often compared favorably to more expensive sports cars.