🏷️ Basic Information Identification Make: Mitsubishi Model: FD10, FD15, FD18, FD20, FD25, FD30, FD35A, FG10, FG15, FG18, FG20, FG25, FG30, FG35A Product Name: Mitsubishi FD10 FD15 FD18 FD20 FD25 FD30 FD35A FG10 FG15 FG18 FG20 FG25 FG30 FG35A Forklift Trucks Workshop Service Repair Manual 99719-1140 Codes Manual Part Number: 99719-11400 👋 Introduction Market Position Category: Industrial Material Handling Equipment Competitive Analysis Competitors: Toyota, Komatsu, Hyster, Yale, CAT Key Features Reliability: Mitsubishi forklifts are known for their robust construction and operational reliability in demanding environments. Performance: Designed for efficient material handling with a focus on operator comfort and productivity. Manual Utility: This workshop manual is the definitive guide for maintaining and repairing these specific Mitsubishi forklift models, offering in-depth technical guidance. 📋 Manual Details Coverage Areas Truck Series Covered: FD Series (Internal Combustion Counterbalance Forklifts), FG Series (Internal Combustion Counterbalance Forklifts) Page Count Estimated Page Count: Extensive (typical workshop manuals for this class of equipment are 500+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (Diesel and LPG/Gasoline), Transmission (Hydrostatic and Torque Converter), Drive Axle, Differential Hydraulics: Hydraulic Pump, Control Valves, Cylinders (Lift, Tilt, Side-shift), Hydraulic System Schematics, Troubleshooting Electrical: Wiring Diagrams, Ignition System, Charging System, Starting System, Lighting, Instrument Panel, Safety Systems Chassis And Frame: Frame Construction, Steering System, Brake System (Service and Parking), Mast Assembly, Overhead Guard Operator Controls And Safety: Dashboard Layout, Lever Functions, Safety Interlocks, Operator Station Procedures Included Maintenance: Routine Inspections, Lubrication Schedules, Filter Replacements, Fluid Checks and Changes Troubleshooting: Diagnostic Flowcharts, Common Problem Identification, Symptom-based Diagnostics Repair: Component Removal and Installation, Disassembly and Assembly, Adjustment Procedures Overhaul: Engine Rebuild, Transmission Rebuild, Hydraulic System Overhaul Component Specifications: Torque Specifications, Clearances, Pressure Settings Technical Depth Depth: Comprehensive: Covers routine maintenance to major component overhaul and diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High Resolution, Searchable Text, Printable Pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Types: Diesel (e.g., Mitsubishi S4S, S4Q) and LPG/Gasoline (e.g., Mazda FE, Nissan H20 series - specific engines vary by model and region) Performance Power Output: Varies by model and engine, typically ranging from 30HP to 70HP. Fuel System Fuel Type: Diesel, LPG (Liquefied Petroleum Gas), Gasoline Cooling System Cooling Type: Water-cooled Emission Controls Emission Standards: Varies by region and production year, often complying with EPA, EU, or other local standards. 🔧 Transmission Standard Transmission Type: Automatic (Hydrostatic or Torque Converter with Power Shift) Optional Optional Types: Less common for these industrial models, but some variations might exist. Features Features: Durable, designed for heavy-duty operation, provides smooth acceleration and directional control. Fluid Specifications Fluid Type: Refer to manual for specific ATF (Automatic Transmission Fluid) or hydraulic fluid specifications (e.g., Dexron III, ISO VG 32/46). 📐 Dimensions Exterior Lift Capacity: Models range from 1,000 kg (FD10) to 3,500 kg (FD35A/FG35A). Mast Height: Varies significantly based on mast type (e.g., 2-stage, 3-stage) and lowered/raised heights. Specifics are detailed in the manual. Weights Operating Weight: Varies by model, typically between 2,000 kg and 4,500 kg. Tire Type: Pneumatic or Solid Rubber Tires 🛡️ Safety Features Ratings Safety Standards: Meets or exceeds relevant ANSI (American National Standards Institute) B56.1 and CSA (Canadian Standards Association) standards for industrial trucks. Active Features Operator Presence System: Standard on most models, disengages drive and hydraulic functions if the operator leaves the seat. Braking System: Hydraulic drum brakes or wet disc brakes, with an independent parking brake. Passive Features Overhead Guard: Standard to protect the operator from falling loads. Seatbelt: Standard for operator safety. 💡 Technology Features Infotainment Operator Interface: Basic dashboard with essential indicators: engine hour meter, fuel gauge, temperature gauge, oil pressure light, battery warning light. Driver Assistance Assistance Features: Primarily mechanical systems. Advanced electronic aids are not typically featured on these older models. 🔧 Maintenance Service Intervals Daily Checks: Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, visual inspection for leaks or damage, horn, lights, brakes. Preventive Maintenance: Oil and filter changes typically every 250-500 operating hours, air filter replacement, hydraulic filter replacement, transmission fluid change. Fluid Specifications Engine Oil Type: Refer to manual. Common recommendations include API CH-4 or CI-4 rated diesel engine oils (e.g., SAE 15W-40) or suitable gasoline/LPG oils. Hydraulic Oil Type: Refer to manual. Typically ISO VG 32 or VG 46 hydraulic oil. Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water, typically a 50/50 ratio. Known Issues Common Wear Items: Lift chains, mast rollers, fork wear, hydraulic hoses and seals, brake linings, engine mounts, exhaust system. Transmission Issues: Potential wear on torque converter, transmission pump, or hydrostatic components depending on usage and maintenance. Manual provides diagnostic procedures. Engine Troubleshooting: Common issues can include fuel system problems, cooling system leaks,...