🏷️ Basic Information Identification Make: Mitsubishi Model: FG15 Forklift Truck Product Name: Mitsubishi FG15 Forklift Trucks WSM Service Manual Repair PDF Download 👋 Introduction Market Position Segment: Compact internal combustion (IC) engine forklift trucks, commonly used in warehousing, distribution, and light manufacturing. Competitive Analysis Competitors: Competes with similar models from brands like Toyota, Komatsu, Nissan (now UniCarriers), and Yale. Key Features Vehicle Design: Designed for operator comfort, durability, and reliable material handling in demanding environments. 📋 Manual Details Coverage Areas Vehicle Coverage: Mitsubishi FG15 Forklift Truck Series Page Count Estimated Page Count: Comprehensive (exact count not specified in product description, but implied to be extensive for a WSM) Manual Type Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English (Assumed based on product description wording and typical market) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (fuel system, ignition, cooling, lubrication, exhaust), Transmission (drive axle, power shuttle, hydraulic transmission components) Chassis: Steering system, Braking system (hydraulic, parking brake), Suspension, Hydraulic system (lift, tilt, steer functions), Mast assembly Electrical: Wiring diagrams, Lighting, Starting and charging system, Instrument panel, Safety interlocks Powertrain Details: Engine mechanicals (pistons, rings, valves, bearings), fuel injection/carburetion, ignition timing, exhaust system backpressure, cooling fan operation, lubrication pump function. Transmission Details: Torque converter, transmission pump, valve body operation, gear sets, drive shafts, axle lubrication, shift control linkage. Hydraulic System Details: Hydraulic pump specifications and testing, cylinder seals and repair, valve spool operation, hydraulic reservoir and filter maintenance, hose routing and pressure testing. Mast And Carriage Details: Mast roller adjustment, tilt cylinder repair, side shifter maintenance, fork inspection and replacement, load chain inspection and adjustment. Steering System Details: Steering axle components, tie rod ends, hydraulic steering cylinder, steering valve operation, alignment procedures. Braking System Details: Brake shoe/pad replacement, drum/rotor inspection, master cylinder repair, brake pedal linkage, parking brake mechanism, hydraulic fluid bleeding. Procedures Included Maintenance: Scheduled maintenance, Lubrication charts, Fluid checks and replacements, Filter replacements, Battery maintenance Repair: Engine overhaul, Transmission repair, Hydraulic component overhaul, Brake system repair, Steering system repair, Mast and fork repair, Electrical component replacement Troubleshooting: Diagnostic procedures for common issues, Fault finding charts, Electrical troubleshooting using diagrams, Hydraulic system diagnostics Engine Diagnostics: Compression testing, leak-down testing, fuel pressure testing, ignition system troubleshooting, exhaust gas analysis. Transmission Diagnostics: Shift quality issues, fluid pressure testing, component testing (e.g., clutches, torque converter). Hydraulic Diagnostics: Pressure and flow testing of individual hydraulic circuits (lift, tilt, steer), leak detection, filter monitoring. Electrical Diagnostics: Voltage drop testing, continuity testing, troubleshooting starter, alternator, and control circuits using wiring diagrams. Chassis Maintenance: Wheel bearing lubrication, tire pressure checks, steering alignment, chassis lubrication points. Technical Depth Depth: In-depth professional quality, covering diagnostics, disassembly, assembly, specifications, and troubleshooting for all major systems. Engine Rebuild: Detailed procedures for engine disassembly, cleaning, inspection, measurement, component replacement (bearings, seals, gaskets), and reassembly with torque specifications. Transmission Rebuild: Procedures for complete transmission overhaul, including clutch pack replacement, seal kits, valve body repair, and pump calibration. Hydraulic Component Rebuild: Step-by-step guides for rebuilding hydraulic pumps, cylinders, and control valves, including seal kits and component specifications. 📊 Manual Specifications File Format Quality: High-resolution PDF, designed for clear viewing and printing. Searchability: Likely searchable text within the PDF, allowing for quick navigation to specific topics. Print Quality Printability: Printable, allowing for physical copies for workshop use. Diagram Clarity: High clarity of technical drawings, schematics, and illustrations for accurate repair and maintenance. Binding Type Digital Binding: N/A (Digital download) Paper Type Digital Paper Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (IC) Engine (Specific model/type not detailed in product info, but likely a reputable industrial gasoline/LPG or diesel engine) Engine Displacement: Typically in the 2.0L - 2.5L range for engines used in this class of forklift. Performance Lifting Capacity: Up to approximately 1.5-ton (3000-3500 lbs) lifting capacity (typical for FG15 designation) Engine Horsepower: Estimated 40-60 HP range, suitable for its lifting capacity and operational needs. Engine Torque: Sufficient torque for load lifting and gradeability, specific figures vary by engine. Fuel System Fuel Type: Likely Gasoline/LPG (Liquefied Petroleum Gas) or Diesel, depending on the specific variant. Product info doesn't specify fuel. 🔧 Transmission Standard Transmission Type: Automatic/Hydrostatic/Power Shift (common for industrial forklifts of this class, specific type not detailed) Optional Optional Features: N/A (Product information is limited) Features Drive System: Rear-wheel steer, typically front-wheel drive for stability and traction. 📐 Dimensions Exterior Overall Length: Varies by mast and carriage configuration; typically compact for maneuverability. Turning Radius: Designed for tight turning radii for indoor and outdoor use. Weights Operating Weight: Typically in the range of 2500-3000 kg (5500-6600 lbs) depending on configuration. 🛡️ Safety Features Ratings Industry Standards: Adheres to relevant ANSI/UL safety standards for forklift operation and construction. Active Features Operator Awareness: Features such as operator presence systems, audible alarms, and visibility enhancements. Passive Features...