This Workshop Service Manual provides comprehensive information for the Mitsubishi FG18 Forklift Truck. Designed for industrial applications, the FG18 is engineered for reliability and efficient material handling. Its robust construction and proven performance make it a valuable asset in demanding work environments. This manual details the mechanical, electrical, and hydraulic systems, offering in-depth guidance for all aspects of its operation and upkeep. The purpose of this manual is to serve as an authoritative resource for technicians and maintenance personnel. It covers scheduled maintenance, detailed troubleshooting guides, diagnostic procedures, and repair instructions for all major systems, including the powertrain, hydraulics, electrical, and chassis. With comprehensive technical specifications, wiring schematics, and component diagrams, this manual empowers users to perform accurate diagnostics, effective repairs, and essential maintenance, thereby minimizing downtime and extending the operational lifespan of the Mitsubishi FG18 Forklift Truck. 🏷️ Basic Information Identification Make: Mitsubishi Model: FG18 Forklift Truck Product Type: Service Manual / Repair Manual Codes Wsm Abbreviation: Workshop Service Manual 👋 Introduction Market Position Product Category: Industrial Forklift Trucks Target Audience: Forklift technicians, maintenance departments, repair shops, owner-operators Competitive Analysis Key Differentiator: Comprehensive, in-depth service and repair information specific to the Mitsubishi FG18 model. Key Features Manual Value Proposition: Enables efficient diagnostics, repairs, and maintenance, minimizing downtime and maximizing operational life of the forklift. Depth Of Information: Professional quality, in-depth coverage as indicated by 'WSM Service Manual Repair'. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Hydraulic, Chassis Systems Diagnostic Coverage: Troubleshooting guides, fault code diagnostics Page Count Estimated Pages: Likely 800-1200+ pages (typical for comprehensive WSM) Manual Type Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English (assumed based on typical industry standards) Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drive axle Hydraulic System: Lift and tilt mechanisms, steering, attachments Electrical System: Wiring diagrams, component testing, diagnostics, lighting, sensors Chassis And Body: Frame, steering, braking, mast assembly, operator's compartment Procedures Included Maintenance: Scheduled maintenance, lubrication, filter replacement, fluid checks Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults Repair: Detailed instructions for component removal, disassembly, repair, and reassembly Overhaul: Engine, transmission, and hydraulic component overhaul procedures Torque Specifications: Critical torque values for fasteners on engine, transmission, chassis, mast, and wheels. Troubleshooting Charts: Flowcharts and tables for diagnosing specific symptoms and identifying root causes. Technical Depth Depth: Comprehensive: From basic adjustments and inspections to full engine and transmission rebuilds. Diagnostic Tools: References to necessary special tools and diagnostic equipment Component Diagrams: Detailed exploded views and assembly diagrams for all major components and systems. Wiring Schematics: Comprehensive electrical wiring diagrams with component identification and harness routing. 📊 Manual Specifications File Format Quality: Professional quality, high-resolution scans Searchability: Likely searchable text-based PDF for efficient information retrieval Print Quality Printability: Designed for printing, allowing technicians to have physical copies in the workshop Binding Type Binding For Printed: Not applicable (digital download), but professional manuals are typically spiral-bound or case-bound for workshop use. Paper Type Paper Type For Printed: Not applicable (digital download), but professional manuals use durable, often coated paper to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (Likely LPG or Gasoline, common for this class) Engine Type Engine Model Identifier: Requires specific model information for exact engine details, but often Mitsubishi or related industrial engine (e.g., Mazda, Nissan) Performance Displacement Cc: Estimated 1.8L - 2.2L (typical for a 1.8-ton class forklift) Horsepower: Typically in the range of 45-60 HP (for LPG/Gasoline) Torque Nm: Torque specifications will vary by engine model; manual will provide exact figures. Fuel System Fuel Type: LPG (Liquefied Petroleum Gas) or Gasoline (Petrol), Dual Fuel options possible Ignition System: Electronic Ignition (CDI or similar) Lubrication Oil Capacity Liters: Specific to engine model, typically 4-6 Liters. Manual will list exact capacity and oil type. Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Zerex G-05, Peak Global) - Manual will specify. Coolant Capacity Liters: Specific to forklift configuration, manual will detail. 🔧 Transmission Standard Type: Automatic Transmission (Torque Converter) Drive Configuration: Rear-wheel drive (typical for forklifts) Features Shift Logic: Forward/Reverse shuttle, typically lever or switch operated. Fluid Specifications Transmission Fluid Type: Automatic Transmission Fluid (ATF) - likely Dexron III or equivalent. Manual will specify exact type and grade. Fluid Capacity Transmission Fluid Capacity Liters: Specific to transmission model, manual will provide exact figure. 📐 Dimensions Exterior Lifting Capacity: 1800 kg (approximately 4000 lbs) - indicated by 'FG18' Mast Type: Duplex or Triplex mast options, with varying lift heights. Manual will detail specific mast types and their specifications. Overall Width Mm: Varies by tire configuration, but typically around 1100-1200 mm. Overall Length Mm: Excluding forks, typically around 2300-2500 mm. Weights Operating Weight Kg: Estimated 3500-4000 kg, depending on configuration and fuel type. Fork Length Mm: Standard forks are typically 1070 mm (42 inches) or 1220 mm (48...