🏷️ Basic Information Identification Make: Mitsubishi Model: FG20, FG25, FG30, FG35A Forklift Trucks Codes Model Series Codes: FG20, FG25, FG30, FG35A 👋 Introduction Market Position Product Type: Industrial Material Handling Equipment Key Features Manual Purpose: To provide comprehensive technical information for the service, repair, and maintenance of Mitsubishi FG20, FG25, FG30, and FG35A forklift trucks. Manual Origin: Original Factory Manual Competitive Analysis Market Segment: Counterbalance forklifts, typically used in warehousing, manufacturing, and distribution environments. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Digital (likely PDF, implied by online sales) Model Years Covered: Specific to the FG20, FG25, FG30, FG35A series, likely covering a range of production years within their lifecycle. Manual would need to be consulted for exact year ranges. Page Count Estimated Page Count: High (typical for comprehensive service manuals, often 500+ pages) Content Scope: Comprehensive; includes all necessary information for service and repair from basic maintenance to complex diagnostics. 📖 Manual Coverage Systems Covered Major Systems: Engine, Transmission, Hydraulics, Electrical, Chassis, Steering, Braking, Mast Systems, Operator Compartment Engine Systems: Engine mechanical, cooling system, lubrication system, fuel system, ignition system (if applicable), exhaust system. Transmission Systems: Torque converter, transmission hydraulic control, gearbox, drive axle. Hydraulic Systems: Hydraulic pump, control valves, lift and tilt cylinders, steering cylinder, hydraulic reservoir, hoses, and fittings. Electrical Systems: Battery, starter, alternator, ignition system, lighting, instrumentation, wiring harnesses, sensors, safety interlocks. Chassis And Steering: Frame, steering mechanism (hydraulic power steering), front and rear axles, suspension (if applicable), wheels, tires. Braking Systems: Service brake system (hydraulic), parking brake system, brake components (drums/discs, shoes/pads, cylinders). Mast And Attachments: Mast assembly (inner/outer masts), lift chains, rollers, tilt cylinders, side shifter (if equipped), forks. Operator Compartment: Seating, controls, dashboard, safety features, operator protection structures. Procedures Included Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic testing for all major systems. Maintenance Procedures: Scheduled maintenance, lubrication, filter changes, fluid checks and replacements, adjustments. Repair Procedures: Detailed step-by-step repair instructions for components and systems, including disassembly, assembly, and reconditioning. Troubleshooting Methodology: Systematic approach to diagnosing faults, using symptoms, test procedures, and specifications. Component Replacement: Detailed steps for replacing major components like the engine, transmission, hydraulic pump, cylinders, and brake assemblies. Adjustment Procedures: Setting of brake pedal travel, steering system adjustments, valve adjustments (if applicable). Special Tools: Identification and usage of specialized tools required for specific repair or maintenance tasks. Wiring Diagrams: Essential electrical wiring diagrams for all circuits and components. Hydraulic Schematics: Detailed hydraulic circuit schematics to understand fluid flow and control. Technical Depth Diagnostic Depth: Advanced diagnostics, including electrical schematic analysis and hydraulic circuit tracing. Repair Depth: Comprehensive repair procedures, from minor adjustments to complete component overhaul and replacement. Specifications Data: Torque specifications for fasteners, clearance measurements, pressure readings for hydraulic systems, electrical resistance values. Rebuild Procedures: Likely includes procedures for rebuilding major components such as the engine, transmission, hydraulic pump, and cylinders. 📊 Manual Specifications File Format File Type: PDF (most common for digital manuals) Searchability: Likely text-searchable PDF for quick information retrieval. Digital Rights: User is typically granted rights for personal use, printing for reference, but not redistribution. Print Quality Diagram Quality: High quality, easy-to-read diagrams and illustrations. Illustration Clarity: Illustrations are crucial for forklift repair; expect clear exploded views and step-by-step diagrams. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (LPG/Gasoline - specific engine may vary by sub-model and region) Specific Engine Models: Likely uses Mitsubishi's own industrial engines or engines from reputable suppliers (e.g., Nissan, Kubota) depending on the specific FG model variant and production era. Manual will detail exact engine codes. Performance Horsepower Range: Varies by specific model and engine configuration (typically in the 40-60 HP range for this class of forklift) Torque Specifications: Not directly provided in description, but the manual will contain detailed torque values for engine components. Fuel System Fuel Type: LPG (Liquefied Petroleum Gas) / Gasoline 🔧 Transmission Standard Transmission Type: Automatic Transmission (Torque Converter) Features Transmission Control: Hydraulic control for smooth power delivery. Transmission Fluid Type Spec: Refer to manual for specific Mitsubishi transmission fluid part numbers and specifications (e.g., ATF Type H or equivalent). Optional Transmission Options: Primarily automatic. Manual transmission is highly unlikely for this forklift class. 📐 Dimensions Weights Operating Weight: Varies significantly by model (e.g., FG20 ~4,000 kg, FG35A ~4,500 kg) Load Capacity: 2000 kg (FG20) to 3500 kg (FG35A) Load Center: Typically 500mm (24 inches) for this class of forklift, but specified in the manual. Exterior Overall Dimensions: Varies by model and mast configuration; manual will detail specific dimensions (length, width, height, mast lowered/raised height). 🛡️ Safety Features Ratings Safety Standards: Compliance with relevant industrial safety standards (e.g., OSHA, ANSI, ISO). Active Features Braking System: Hydraulic power brakes, parking brake. Passive Features Operator Protection: Operator restraint...