🏷️ Basic Information Identification Make: Mitsubishi Model: FG35A Forklift Truck Product Type: Workshop Service Manual Format: PDF Download 👋 Introduction Market Position Category: Industrial Forklift Trucks Application: Material handling in warehouses, manufacturing plants, logistics operations. Competitive Analysis Key Competitors: Toyota, Hyster, Yale, Komatsu, Nissan Forklifts. Key Features Durability: Known for robust construction and reliability in demanding environments. Performance: Designed for efficient lifting, maneuverability, and operator comfort. Serviceability: Designed for ease of maintenance and accessibility of components. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Servicing Page Count Estimated Pages: Varies (typically 500+ pages for comprehensive forklift manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English (presumed based on product description) Format Download Availability: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, ignition system, cooling system, lubrication system, emission control systems. Powertrain Systems: Transmission (automatic/manual), drive axle, differential, final drive, transfer case (if applicable). Hydraulic Systems: Hydraulic pump, control valves, cylinders, hoses, filters, reservoir, hydraulic fluid specifications. Chassis And Steering: Steering mechanism (hydraulic power steering), steering column, wheels, tires, frame and chassis components. Braking Systems: Brake system operation, master cylinder, brake calipers/drums, brake pads/shoes, hydraulic lines, parking brake. Electrical Systems: Battery, starter, alternator/generator, wiring diagrams, lighting, instrumentation, fuses, relays, onboard diagnostics. Lift Mechanism: Mast assembly, lift cylinders, tilt cylinders, carriage, forks, chain, hydraulic control for mast functions. Operator Compartment: Seat, controls, dashboard, safety guards, operator visibility. Procedures Included Maintenance Procedures: Scheduled maintenance tasks, fluid level checks and changes, filter replacement, lubrication points, inspections. Troubleshooting Guides: Diagnostic charts, symptom-based problem identification, common fault correction. Disassembly And Reassembly: Detailed steps for component removal, inspection, repair, and reinstallation. Diagnostic Procedures: Procedures for testing electrical components, hydraulic pressures, engine performance, and transmission function. Calibration And Adjustment: Procedures for adjusting brakes, clutch, engine timing, hydraulic controls, and safety systems. Technical Depth Depth: Comprehensive, covering from basic maintenance to major component overhaul and repair. Diagnostics Level: Advanced diagnostics including electrical schematics and hydraulic circuit analysis. Rebuild Procedures: Detailed instructions for rebuilding major components like engines, transmissions, and hydraulic pumps. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for printing specific sections or the entire manual. Binding Type Type: Not Applicable (Digital Download) Paper Type Type: Not Applicable (Digital Download) Searchability Text Search: Searchable text content for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (likely gasoline or LPG, common for this series) Engine Type Typical Engine Family: Mitsubishi Saturn (e.g., 4G5 series) or similar industrial engines. Performance Displacement: Typically in the range of 2.0L - 2.5L for this capacity class. Horsepower Range: Approx. 50-70 HP (varies by specific engine and tuning). Torque Range: Approx. 100-140 lb-ft. Fuel System Fuel Type: Gasoline / LPG (Liquid Propane Gas) Dual Fuel Capability is common. Induction Type: Naturally Aspirated Maintenance Points Oil Type: API SJ or higher, SAE 15W-40 (typical industrial engine oil specification). Coolant Type: Ethylene Glycol based antifreeze (e.g., 50/50 mix with deionized water). 🔧 Transmission Standard Type: Automatic Transmission (Torque Converter Type) Features Shift Control: Single-speed or two-speed forward/reverse, lever-operated. Fluid Specifications Fluid Type: Dexron III / Mercon (typical automatic transmission fluid for older models). Capacities Fluid Capacity: Approximately 8-12 Liters (varies by specific model and torque converter size). 📐 Dimensions Capacity Lifting Capacity: 3500 kg (7700 lbs) at 500mm load center. Mast Height Lowered Height: Approx. 2000-2300 mm (varies by mast type: 2-stage, 3-stage, etc.) Raised Height: Approx. 4500-6500 mm (varies by mast type and configuration). Forks Fork Length: Typically 1070 mm to 1220 mm (42-48 inches). Weights Operating Weight: Approximately 4500-5500 kg (varies with mast, battery, fuel level). Tire Size Drive Tire: e.g., 7.00-12 (Solid or Pneumatic). Steer Tire: e.g., 6.00-9 (Solid or Pneumatic). 🛡️ Safety Features Ratings Design Standard: Meets ANSI B56.1, ISO 3691, and relevant OSHA standards for industrial trucks. Active Features Braking System: Power-assisted hydraulic brakes with a mechanical parking brake. Steering: Hydrostatic power steering for precise control. Passive Features Operator Protection: Overhead guard, seatbelt, load backrest extension. Visibility: Designed mast profiles and clear view operator cabin for optimal visibility. 💡 Technology Features Infotainment Features: Basic controls, operator display for hour meter, fuel level, and warning lights. Driver Assistance Features: Power steering, mast controls with hydraulic interlocks for safety. Diagnostics Onboard Diagnostics: Basic fault indicators and potential for diagnostic port connection for specific engine/transmission control units (if equipped). 🔧 Maintenance Service Intervals Engine Oil Change: Every 250-500 operating hours or annually, whichever comes first. Hydraulic Filter Change: Every 1000-1500 operating hours or annually. Transmission Fluid Change: Every 1500-2000 operating hours or bi-annually. Air Filter Replacement: Inspect every 100 operating hours, replace as needed or annually. Fluid Specifications Hydraulic Oil Type: ISO VG 46 or Caterpillar TO-4 spec hydraulic oil (or equivalent). Brake Fluid Type: DOT 3 or DOT 4 Brake Fluid (for hydraulic brake systems)....