🏷️ Basic Information Identification Make: Mitsubishi Model: FGC25K HO Forklift Trucks Product Type: Service Repair Manual Product Format: Download 👋 Introduction Market Position Segment: Heavy-duty internal combustion engine (ICE) forklift trucks Competitive Analysis Competitors: Toyota Material Handling, Komatsu, Caterpillar, Hyster, Yale Key Features Durability: Known for robust construction and reliability in demanding industrial environments Operator Comfort: Ergonomic design for operator efficiency and reduced fatigue Performance: Balanced power and lift capacity for various material handling tasks Purpose Of Manual Manual Goal: To empower technicians and owners with the knowledge to perform high-quality repairs and maintenance. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service and repair for Mitsubishi FGC25K HO Forklift Trucks Page Count Estimated Page Count: Extensive, typically 500+ pages for this level of detail Manual Type Type: Service and Repair Manual Language Language: English Format Digital Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine systems, fuel systems, cooling systems, exhaust systems Drivetrain: Transmission (torque converter, powershift/hydrostatic options), drive axle, differentials Hydraulics: Hydraulic pump, control valves, cylinders, hoses, mast and attachment hydraulics Chassis And Suspension: Steering system (power steering components), braking system (hydraulic, parking brake), frame, counterweight Electrical: Starting and charging system, ignition system (if applicable), lighting, instrumentation, wiring diagrams, sensors Operator Compartment: Operator controls, seating, dashboard, safety features Mast And Attachments: Mast assembly, lift chains, forks, side shifters, other attachments Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, error code interpretation Repair: Component removal and installation, adjustment procedures, system repairs Overhaul: Detailed overhaul procedures for major components (engine, transmission, hydraulic pump) Technical Depth Diagnostic Capability: Advanced diagnostic procedures, including torque specifications, pressures, and electrical resistance values Rebuild Instructions: Complete step-by-step rebuild instructions for all major mechanical and hydraulic assemblies Diagrams And Illustrations: Detailed exploded views, schematics, wiring diagrams, and step-by-step illustrations 📊 Manual Specifications File Format Format: Digital Download (PDF) Print Quality Print Recommendation: Optimized for digital viewing; high-resolution images and text suitable for printing key sections Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (likely Gasoline/LPG or Diesel variant) Engine Manufacturer: Mitsubishi (or supplier like Nissan, Isuzu, Kubota) Displacement: Varies by specific engine option, typically 2.0L - 3.0L for this class Fuel Type: Gasoline/LPG (often dual fuel capability) or Diesel Performance Horsepower: Typically in the range of 50-70 HP, depending on fuel and configuration Torque: Sufficient torque for lifting and load transport, specific values vary Fuel System Injection Type: MPI (Multi-Point Injection) for gasoline/LPG, Common Rail Injection for diesel Cooling System Cooling Method: Liquid-cooled via radiator, fan, and coolant Lubrication Oil Type: API SN or API CK-4 rated, viscosity dependent on climate (e.g., 10W-30, 15W-40) Emission Control System: Catalytic converter, potentially EGR (Exhaust Gas Recirculation) for diesel models 🔧 Transmission Standard Transmission Type: Automatic Transmission (Torque Converter Drive) Optional Optional Transmission: Some models may offer hydrostatic transmission for precise control Features Shift Control: Lever or electronic shift control Transmission Fluid: Dexron III/Mercon equivalent ATF (Automatic Transmission Fluid) Transmission Fluid Capacity: Refer to manual for exact capacity, typically 8-12 liters 📐 Dimensions Exterior Lift Capacity: 2500 kg (5500 lbs) at 500mm load center Mast Type: Various mast types available (e.g., 2-stage, 3-stage, full-free lift) Overall Length: Varies with mast configuration, typically 2.5 - 3.5 meters (without forks) Overall Width: Approx. 1.1 - 1.3 meters Overhead Guard Height: Approx. 2.1 - 2.3 meters Weights Operating Weight: Approx. 3500 - 4000 kg (including battery/fuel) Axle Load Front Loaded: Calculated based on lift capacity and mast geometry Axle Load Rear Unloaded: Calculated based on truck weight distribution 🛡️ Safety Features Ratings Industry Standards: Adheres to ANSI/ITSDF B56.1 safety standards for industrial trucks Active Features Braking System: Hydraulic power brakes (drum or disc), mechanical parking brake Steering: Power steering for reduced operator effort and precise control Passive Features Overhead Guard: Standard feature to protect the operator from falling loads Seatbelt: Typically equipped with a seatbelt for operator safety Operator Presence System: May include an operator presence system that prevents hydraulic functions when the operator is not seated 💡 Technology Features Infotainment Instrument Cluster: Basic indicators for engine status, fuel level, hour meter, and warning lights. Driver Assistance Safety Indicators: Integrated warning lights for critical system failures (e.g., brake pressure, engine overheat). Connectivity Telematics: Likely not a standard feature, but aftermarket telematics can be integrated. 🔧 Maintenance Service Intervals Daily Checks: Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, horn, lights, lift chains lubrication 100 Hour Service: Engine oil and filter change, air filter check/cleaning/replacement, fuel filter replacement (diesel), transmission fluid level check, hydraulic filter check 500 Hour Service: Transmission fluid change, hydraulic fluid change, coolant flush and replacement, spark plug replacement (gasoline), drive belt inspection/replacement Annual Service: Comprehensive inspection of all systems, brake...