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Mitsubishi Fuso Truck FE FG FH FK FM 2008-2011 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: FE, FG, FH, FK, FM Model Variants: FE, FG, FH, FK, FM series trucks Production Years Covered: 2008, 2009, 2010, 2011 Codes Chassis Codes: FE Series, FG Series, FH Series, FK Series, FM Series (specific sub-models may vary, refer to manual for exact chassis codes and VIN decoding) 👋 Introduction Market Position Target Audience: Commercial truck owners, fleet maintenance departments, independent repair shops, experienced DIY mechanics Competitive Analysis Value Proposition: Provides comprehensive factory-level repair information, saving significant costs associated with dealership service; instant download eliminates shipping delays and costs. Key Features Content Quality: Official factory content, same as used by authorized technicians, ensuring accuracy and completeness. Accessibility: Instant download for immediate access on various digital devices. Visual Aids: Hundreds of high-quality photos and clear diagrams illustrate complex procedures, making them easier to understand and execute correctly. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and troubleshooting for all systems across FE, FG, FH, FK, and FM series trucks Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as 'hundreds of pages' with detailed photos & diagrams) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description and target market) Format File Format: Downloadable PDF Digital Features: Searchable PDF allows for quick navigation and keyword-based information retrieval. 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, lubrication, cooling, exhaust, emissions control, turbocharging (if applicable) Drivetrain Systems: Transmission (manual/automatic), clutch, driveshafts, differentials, axles, power take-off (PTO) (if applicable) Chassis Systems: Frame, suspension (front and rear), steering, brakes (hydraulic, air, ABS), wheels, tires Electrical Systems: Battery, charging system, starting system, lighting, instrument cluster, onboard diagnostics (OBD-II), body electronics, wiring diagrams Body And Interior: Body panels, doors, windows, locks, seats, HVAC system, interior trim, safety restraints Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid level checks and top-offs, lubrication points, belt inspections and replacements Repair Procedures: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical component diagnosis and repair, bodywork repair Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation, electrical circuit analysis Specifications And Data: Torque specifications, fluid capacities, electrical schematics, component identification, diagnostic data Component Replacement: Step-by-step instructions for replacing virtually every serviceable component on the vehicle, from major mechanical assemblies to minor electrical sensors. Technical Depth Depth Of Information: Highly detailed, step-by-step instructions, exploded diagrams, high-resolution photos, suitable for professional mechanics and experienced DIY technicians Diagnostic Tools: Guidance on using factory-specific diagnostic tools and generic OBD-II scanners for accurate fault diagnosis. 📊 Manual Specifications File Format File Compatibility: Fully compatible with all Windows and MAC computers Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: Digital (PDF download) Paper Type Paper Type: N/A (Digital format) Licensing Usage License: Lifetime use, no expiry dates, usable on multiple computers ⚙️ Engine Specifications Primary Engine Engine Options: Multiple diesel engine options across FE, FG, FH, FK, FM series. Specific engine types are not detailed in the product description but will be covered comprehensively in the manual (e.g., 4M50, 4D33, 4D34, 4D35, 6M60, etc. depending on specific model and configuration). Performance Horsepower And Torque: Detailed specifications for each engine variant will be found within the manual, including horsepower, torque curves, and operating ranges. Fuel System Fuel Injection Type: Likely common rail direct injection (CRDI) or electronic unit injection (EUI) systems for diesel engines of this era. Manual will detail specific injection pressures, timing, and component testing. Emission Controls Emission Systems: Includes diagnosis and repair for EGR (Exhaust Gas Recirculation), DPF (Diesel Particulate Filter) if equipped, SCR (Selective Catalytic Reduction) if equipped, and related sensors. Engine Mechanical Engine Disassembly And Assembly: Detailed procedures for engine teardown, component inspection (e.g., piston ring gap, bearing clearance), and reassembly with correct torque specifications. Lubrication System Oil Pump And Filter: Details on the oil pump, oil filter housing, and related components for proper lubrication system maintenance and repair. 🔧 Transmission Standard Transmission Types: Typically includes manual transmissions (e.g., 5-speed, 6-speed) and potentially automatic transmissions for certain models or configurations. Manual will detail specific models. Optional Optional Transmissions: Details on any available optional transmissions, including their specifications and operation, will be covered. Features Transmission Fluid Specifications: Specific ATF or gear oil specifications, capacities, and change intervals for all covered transmission types will be provided. Clutch System Clutch Service: Procedures for clutch inspection, adjustment, replacement of clutch disc, pressure plate, and release bearing. 📐 Dimensions Exterior Cab Configurations: Various cab configurations (e.g., standard cab, crew cab) and body styles (e.g., chassis cab, box truck, stake bed) are covered by the FE, FG, FH, FK, FM series. Specific dimensions will vary by model and configuration. Weights Gvwr Range: Gross Vehicle Weight Rating (GVWR) will vary significantly across the FE, FG, FH,...
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Mitsubishi Fuso Truck FE FG FH FK FM 2008-2011 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi Fuso
Model:
FE, FG, FH, FK, FM
Model Variants:
FE, FG, FH, FK, FM series trucks
Production Years Covered:
2008, 2009, 2010, 2011
Codes
Chassis Codes:
FE Series, FG Series, FH Series, FK Series, FM Series (specific sub-models may vary, refer to manual for exact chassis codes and VIN decoding)
👋 Introduction
Market Position
Target Audience:
Commercial truck owners, fleet maintenance departments, independent repair shops, experienced DIY mechanics
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level repair information, saving significant costs associated with dealership service; instant download eliminates shipping delays and costs.
Key Features
Content Quality:
Official factory content, same as used by authorized technicians, ensuring accuracy and completeness.
Accessibility:
Instant download for immediate access on various digital devices.
Visual Aids:
Hundreds of high-quality photos and clear diagrams illustrate complex procedures, making them easier to understand and execute correctly.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and troubleshooting for all systems across FE, FG, FH, FK, and FM series trucks
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as 'hundreds of pages' with detailed photos & diagrams)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and target market)
Format
File Format:
Downloadable PDF
Digital Features:
Searchable PDF allows for quick navigation and keyword-based information retrieval.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, lubrication, cooling, exhaust, emissions control, turbocharging (if applicable)
Drivetrain Systems:
Transmission (manual/automatic), clutch, driveshafts, differentials, axles, power take-off (PTO) (if applicable)
Chassis Systems:
Frame, suspension (front and rear), steering, brakes (hydraulic, air, ABS), wheels, tires
Electrical Systems:
Battery, charging system, starting system, lighting, instrument cluster, onboard diagnostics (OBD-II), body electronics, wiring diagrams
Body And Interior:
Body panels, doors, windows, locks, seats, HVAC system, interior trim, safety restraints
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid level checks and top-offs, lubrication points, belt inspections and replacements
Repair Procedures:
Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical component diagnosis and repair, bodywork repair
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation, electrical circuit analysis
Specifications And Data:
Torque specifications, fluid capacities, electrical schematics, component identification, diagnostic data
Component Replacement:
Step-by-step instructions for replacing virtually every serviceable component on the vehicle, from major mechanical assemblies to minor electrical sensors.
Technical Depth
Depth Of Information:
Highly detailed, step-by-step instructions, exploded diagrams, high-resolution photos, suitable for professional mechanics and experienced DIY technicians
Diagnostic Tools:
Guidance on using factory-specific diagnostic tools and generic OBD-II scanners for accurate fault diagnosis.
📊 Manual Specifications
File Format
File Compatibility:
Fully compatible with all Windows and MAC computers
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Type:
N/A (Digital format)
Licensing
Usage License:
Lifetime use, no expiry dates, usable on multiple computers
⚙️ Engine Specifications
Primary Engine
Engine Options:
Multiple diesel engine options across FE, FG, FH, FK, FM series. Specific engine types are not detailed in the product description but will be covered comprehensively in the manual (e.g., 4M50, 4D33, 4D34, 4D35, 6M60, etc. depending on specific model and configuration).
Performance
Horsepower And Torque:
Detailed specifications for each engine variant will be found within the manual, including horsepower, torque curves, and operating ranges.
Fuel System
Fuel Injection Type:
Likely common rail direct injection (CRDI) or electronic unit injection (EUI) systems for diesel engines of this era. Manual will detail specific injection pressures, timing, and component testing.
Emission Controls
Emission Systems:
Includes diagnosis and repair for EGR (Exhaust Gas Recirculation), DPF (Diesel Particulate Filter) if equipped, SCR (Selective Catalytic Reduction) if equipped, and related sensors.
Engine Mechanical
Engine Disassembly And Assembly:
Detailed procedures for engine teardown, component inspection (e.g., piston ring gap, bearing clearance), and reassembly with correct torque specifications.
Lubrication System
Oil Pump And Filter:
Details on the oil pump, oil filter housing, and related components for proper lubrication system maintenance and repair.
🔧 Transmission
Standard
Transmission Types:
Typically includes manual transmissions (e.g., 5-speed, 6-speed) and potentially automatic transmissions for certain models or configurations. Manual will detail specific models.
Optional
Optional Transmissions:
Details on any available optional transmissions, including their specifications and operation, will be covered.
Features
Transmission Fluid Specifications:
Specific ATF or gear oil specifications, capacities, and change intervals for all covered transmission types will be provided.
Clutch System
Clutch Service:
Procedures for clutch inspection, adjustment, replacement of clutch disc, pressure plate, and release bearing.
📐 Dimensions
Exterior
Cab Configurations:
Various cab configurations (e.g., standard cab, crew cab) and body styles (e.g., chassis cab, box truck, stake bed) are covered by the FE, FG, FH, FK, FM series. Specific dimensions will vary by model and configuration.
Weights
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) will vary significantly across the FE, FG, FH, FK, FM series, catering to light-duty to medium-duty applications. Manual will provide specific GVWR for each model.
🛡️ Safety Features
Ratings
Safety Features:
Covers braking systems, ABS (Anti-lock Braking System), airbags (if equipped), seat belts, and any driver assistance systems available for the 2008-2011 model years.
Active Features
ABS System:
Detailed diagnostics and repair procedures for the Anti-lock Braking System and related wheel speed sensors.
Passive Features
Seat Belts And Airbags:
Information on seat belt pre-tensioners and airbag system components, diagnosis, and replacement procedures.
💡 Technology Features
Infotainment
Audio System:
Information on factory radio/audio systems, speaker replacement, and wiring will be covered under body electrical systems.
Driver Assistance
Onboard Diagnostics:
Comprehensive coverage of the OBD-II system, including diagnostic trouble codes (DTCs), data stream interpretation, and scan tool usage.
Connectivity
Wiring Diagrams:
Detailed, high-resolution wiring diagrams for all electrical systems, crucial for diagnosing and repairing connectivity or electronic issues.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
Detailed service schedules based on mileage or time intervals for all major components and fluids, including engine oil, filters, transmission fluid, coolant, and brake fluid.
Fluid Specifications
Engine Oil Type:
Specific engine oil viscosity grades (e.g., SAE 15W-40, 10W-30) and API service classifications will be detailed, along with oil change capacities and filter part numbers (e.g., for popular engines like 4M50).
Coolant Type:
Specifications for engine coolant, including type (e.g., HOAT, OAT), required concentration, and capacity for the cooling system.
Brake Fluid Type:
Standard DOT 3 or DOT 4 brake fluid specifications will be provided for hydraulic brake systems.
Transmission Fluid Capacity:
Precise fluid capacities for manual and automatic transmissions, as well as differential and axle fluids, will be listed.
Known Issues
Common Wear Items:
The manual will implicitly guide on common wear items and their inspection, such as clutch wear, brake pad/rotor wear, suspension bushings, and exhaust system components.
Diagnostic Tips:
Troubleshooting sections will address common drivability issues, electrical faults, and mechanical problems characteristic of these models.
📚 Vehicle History
Brand Heritage
Mitsubishi Fuso Legacy:
Mitsubishi Fuso Truck and Bus Corporation has a long history of producing reliable commercial vehicles, known for durability and efficiency.
Model Evolution
Series Significance:
The FE, FG, FH, FK, and FM series represent Fuso's commitment to the light and medium-duty truck market, offering versatile platforms for various commercial applications.
Production
Manufacturing Locations:
Production typically occurred in Japan and various global assembly plants. The manual covers specifications relevant to these production models.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Mitsubishi Fuso trucks are generally recognized for their robustness, fuel efficiency, and suitability for demanding commercial operations.
📄 Chassis Systems
Suspension And Steering
Suspension Component Replacement:
Detailed instructions for replacing ball joints, tie rod ends, control arm bushings, leaf springs, and shock absorbers.
Brake System
Brake System Overhaul:
Procedures for caliper replacement, rotor machining/replacement, brake pad renewal, master cylinder service, and bleeding the brake system.
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