Mitsubishi Galant 1989-1993 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E30, E30A, E33A, E34A, E35A, E38A, E39A Years Covered: 1989, 1990, 1991, 1992, 1993 👋 Introduction Market Position Segment: Mid-size sedan, positioned as a comfortable and reliable family car with available sporty variants. Competitive Analysis Competitors: Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina, Nissan Maxima. Key Features Design Philosophy: Aerodynamic styling, spacious interior, front-wheel drive platform. Drivetrain Options: Front-wheel drive (FWD) was standard, with some markets offering all-wheel drive (AWD) on specific models. 📋 Manual Details Coverage Areas Countries Of Sale: Primarily North America (USA, Canada), but also covers specifications relevant to global markets for the E30 platform. Trim Levels Covered: LS, GS, GTS, RS, ES (may vary by year and market) Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition, exhaust, cooling, lubrication, manual transmission, automatic transmission, drive axles, clutch. Chassis: Suspension (front and rear), steering, brakes (hydraulic, ABS if equipped), wheels, tires. Electrical: Charging system, starting system, lighting, instrumentation, power accessories, body electronics, engine control module (ECM) wiring diagrams, chassis electrical wiring diagrams. Body: Body construction, exterior trim, interior trim, doors, windows, seats, HVAC (Heating, Ventilation, and Air Conditioning). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections. Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) for OBD-I systems, component testing procedures. Repair: Detailed step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, repair, and reassembly. Overhaul: Complete engine and transmission overhaul procedures, including internal component specifications and tolerances. Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced diagnostics and complete component rebuilds. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-searchable) Print Quality Printability: High-quality, printable pages. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 (2.0L SOHC) Displacement 1: 1997 cc Horsepower 1 Approx: 105-110 hp Torque 1 Approx: 120-125 lb-ft Secondary Engine Engine Code 2: 4G63T (2.0L DOHC Turbocharged - GSR/GT models) Displacement 2: 1997 cc Horsepower 2 Approx: 195 hp Torque 2 Approx: 203 lb-ft Tertiary Engine Engine Code 3: 6G71 (2.5L SOHC V6) Displacement 3: 2499 cc Horsepower 3 Approx: 140-150 hp Torque 3 Approx: 145-155 lb-ft Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Electronic Fuel Injection (EFI) with Multi-Port Fuel Injection (MPFI) for most variants. 🔧 Transmission Standard Transmission Type 1: 5-speed Manual Transmission Optional Transmission Type 2: 4-speed Automatic Transmission (with overdrive) Features AWD Option: Available on select models, typically paired with specific engine and transmission combinations. 📐 Dimensions Exterior Length Approx: 178.7 - 180.3 inches Width Approx: 68.5 - 69.1 inches Height Approx: 53.5 - 54.7 inches Wheelbase Approx: 102.4 inches Weights Curb Weight Approx: 2800 - 3200 lbs 🛡️ Safety Features Ratings NHTSA Side Impact: Not explicitly rated by NHTSA in modern standards for this era; focus on passive restraint systems of the time. Active Features ABS: Optional on some models, standard on higher trims or later years. Passive Features Airbags: Driver-side airbag standard from 1990 model year in the US; passenger airbag generally not available. Seatbelts: Three-point front seatbelts, two-point rear center, three-point rear outboard. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD player. Speaker configurations varied by trim. Driver Assistance Cruise Control: Available on most models, typically as an option. Connectivity OBD Standard: OBD-I (On-Board Diagnostics, First Generation). Diagnostic codes accessed via a specific connector and procedure, not standardized like OBD-II. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for exact specifications). Timing Belt Replacement: Recommended every 60,000 miles or 5 years for 4G63 engines (critical maintenance item to prevent catastrophic engine damage). Fluid Specifications Engine Oil Type 1: API SG or SH, SAE 5W-30 or 10W-30 recommended (check manual for specific viscosity based on climate). Engine Oil Capacity 1: Approx. 4.2 US quarts (4.0 liters) with filter change (4G63/6G71). Coolant Type: Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Transmission Fluid Type Manual: API GL-4 SAE 75W-90 or 80W-90 gear oil. Transmission Fluid Type Automatic: Dexron III/Mercon compatible ATF. Known Issues Engine: Timing belt failure on 4G63 engines if not replaced on schedule; head gasket leaks; oil pan seal leaks; occasional issues with fuel injectors and ignition components. Suspension: Worn control arm bushings; worn struts/shocks; sway bar links; rear axle alignment issues. Electrical: Degradation of wiring insulation over time; aging power window motors; issues with the multi-function turn signal switch; alternator bearing failure. Body: Rust on rocker panels, wheel wells, and floor pans; interior plastic...
Detailed step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, repair, and reassembly.
Overhaul:
Complete engine and transmission overhaul procedures, including internal component specifications and tolerances.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and complete component rebuilds. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-searchable)
Print Quality
Printability:
High-quality, printable pages.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (2.0L SOHC)
Displacement 1:
1997 cc
Horsepower 1 Approx:
105-110 hp
Torque 1 Approx:
120-125 lb-ft
Secondary Engine
Engine Code 2:
4G63T (2.0L DOHC Turbocharged - GSR/GT models)
Displacement 2:
1997 cc
Horsepower 2 Approx:
195 hp
Torque 2 Approx:
203 lb-ft
Tertiary Engine
Engine Code 3:
6G71 (2.5L SOHC V6)
Displacement 3:
2499 cc
Horsepower 3 Approx:
140-150 hp
Torque 3 Approx:
145-155 lb-ft
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with Multi-Port Fuel Injection (MPFI) for most variants.
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual Transmission
Optional
Transmission Type 2:
4-speed Automatic Transmission (with overdrive)
Features
AWD Option:
Available on select models, typically paired with specific engine and transmission combinations.
📐 Dimensions
Exterior
Length Approx:
178.7 - 180.3 inches
Width Approx:
68.5 - 69.1 inches
Height Approx:
53.5 - 54.7 inches
Wheelbase Approx:
102.4 inches
Weights
Curb Weight Approx:
2800 - 3200 lbs
🛡️ Safety Features
Ratings
NHTSA Side Impact:
Not explicitly rated by NHTSA in modern standards for this era; focus on passive restraint systems of the time.
Active Features
ABS:
Optional on some models, standard on higher trims or later years.
Passive Features
Airbags:
Driver-side airbag standard from 1990 model year in the US; passenger airbag generally not available.
Seatbelts:
Three-point front seatbelts, two-point rear center, three-point rear outboard.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player. Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Available on most models, typically as an option.
Connectivity
OBD Standard:
OBD-I (On-Board Diagnostics, First Generation). Diagnostic codes accessed via a specific connector and procedure, not standardized like OBD-II.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for exact specifications).
Timing Belt Replacement:
Recommended every 60,000 miles or 5 years for 4G63 engines (critical maintenance item to prevent catastrophic engine damage).
Fluid Specifications
Engine Oil Type 1:
API SG or SH, SAE 5W-30 or 10W-30 recommended (check manual for specific viscosity based on climate).
Engine Oil Capacity 1:
Approx. 4.2 US quarts (4.0 liters) with filter change (4G63/6G71).
Coolant Type:
Ethylene Glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Type Automatic:
Dexron III/Mercon compatible ATF.
Known Issues
Engine:
Timing belt failure on 4G63 engines if not replaced on schedule; head gasket leaks; oil pan seal leaks; occasional issues with fuel injectors and ignition components.
Suspension:
Worn control arm bushings; worn struts/shocks; sway bar links; rear axle alignment issues.
Electrical:
Degradation of wiring insulation over time; aging power window motors; issues with the multi-function turn signal switch; alternator bearing failure.
Body:
Rust on rocker panels, wheel wells, and floor pans; interior plastic components can become brittle; HVAC blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Generation Platform:
This generation (E30 series) introduced a more aerodynamic design and significant chassis updates compared to its predecessors.
Key Technological Advancements:
Introduction of multi-link independent rear suspension on many models, improved engine management systems, and optional All-Wheel Drive (AWD).
Production
Manufacturing Plant:
Pajaro, California, USA (for North American market) and Mizushima, Japan.
Production Span:
1987-1993 for the E30 generation.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
While the Galant itself was not consistently on the 10 Best list, Mitsubishi vehicles from this era were generally regarded for their value and reliability in their segment.