🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Model Generation: Third Generation (K60/K70 Series) Model Years Covered: 1997-2005 👋 Introduction Market Position Vehicle Segment: Light Commercial Vehicle (LCV) / Pickup Truck Manual Value Proposition: Empowers owners and workshops to perform comprehensive maintenance and repairs, saving money and ensuring optimal vehicle condition. Competitive Analysis Competitors: Toyota Hilux, Nissan Navara, Ford Ranger, Isuzu D-Max of the same era. Key Features Ease Of Use: Designed for clarity with step-by-step instructions and visuals, making it accessible even for those with basic mechanical knowledge. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Mitsubishi L200 (K60/K70 Series) Geographic Coverage: Likely international markets where L200 was sold (e.g., Europe, Australia, Asia) Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English (inferred from product description) Format Format: Digital (likely PDF, based on common sales methods for such manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul and rebuilding, timing belt service procedures, engine performance tuning, detailed specifications Engine Management: Troubleshooting and diagnostics, computer diagnostic trouble tree charts, vacuum diagrams Transmission: Transmission removal and installation, in-car servicing, detailed specifications Drivetrain: U-joint and CV-joint service procedures, front-end alignment procedures and specifications Suspension Steering: Suspension system servicing, front-end alignment procedures and specifications Brakes: Brake servicing procedures, complete torque specifications Electrical Electronics: Complete wiring diagrams HVAC: Air conditioning service and capacities Procedures Included Maintenance: Scheduled maintenance, fluid changes, component checks Diagnostics: Troubleshooting common issues, diagnostic trouble code interpretation Repair: Step-by-step repair instructions for all major vehicle systems Rebuilding: Engine overhaul and rebuilding procedures Installation: Component removal and installation (e.g., transmission) Technical Depth Depth Of Coverage: Comprehensive, from basic servicing to complex repairs and diagnostics Illustrations Diagrams: Includes illustrations, diagrams, depth illustrations Target Audience: Professional mechanics and DIY enthusiasts with basic mechanical knowledge 📊 Manual Specifications File Format File Type: PDF (probable) Searchability: Likely text-searchable if properly generated PDF Print Quality Quality: Professional quality, suitable for printing (inferred) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Common Engine Options: Likely 2.5L 4D56 I4 Diesel (Naturally Aspirated and Turbocharged), 2.4L 4G64 I4 Petrol, potentially 3.0L 6G72 V6 Petrol in some markets. Performance Power Output Range: Approximately 73-134 hp (for diesel variants) and 109-130 hp (for petrol variants), depending on specific engine and tuning. Torque Output Range: Approximately 145-250 Nm (for diesel variants) and 180-220 Nm (for petrol variants), depending on specific engine. Fuel System Diesel Fuel System: Indirect Injection (IDI) or Direct Injection (DI) with mechanical or electronic fuel injection pumps. Petrol Fuel System: Multi-point Fuel Injection (MPI). Technical Details Firing Orders Included: Yes Timing Belt Service: Detailed procedures included 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (likely available on higher trims/certain engines) Features Drivetrain Options: Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD / Super Select 4WD) 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Club Cab), Double Cab Platform: Robust ladder-frame chassis Weights Curb Weight Range: Approximately 1600 kg - 1900 kg, depending on configuration. Gross Vehicle Weight Rating Gvw: Varies by configuration, typically around 2600 kg - 2900 kg. 🛡️ Safety Features Ratings Crash Test Data: Limited specific official crash test data readily available for this generation and specific market versions. Typically designed to meet the safety standards of the period for commercial vehicles. Active Features Braking System: Front disc brakes, Rear drum brakes (often with optional ABS on higher trims) Passive Features Airbags: Driver airbag standard on many models; passenger airbag optional or standard on higher trims. 💡 Technology Features Infotainment Infotainment System: Basic radio and cassette/CD player systems were common. Higher trims might have featured upgraded audio systems. Touchscreen or navigation systems were not prevalent in this era for this segment. Driver Assistance Driver Assistance Features: Limited; ABS was an option on higher trims. No advanced driver-assistance systems (ADAS) were standard or commonly available. Connectivity Connectivity Options: Minimal, primarily focused on audio playback through auxiliary inputs or basic CD changers on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations). Timing Belt Replacement: Crucial service item, often recommended every 80,000-100,000 km or 5-7 years for diesel engines. Critical to follow manual's guidance. Fluid Specifications Engine Oil Specification: API CD/CE/CF or ACEA E1/E2 for older diesel engines; API SJ/SL or ACEA A2/A3 for petrol engines. Viscosity grades typically 10W-30 or 15W-40 for diesel, 5W-30 or 10W-40 for petrol. Refer to manual for precise OEM specifications. Transmission Fluid: Manual: API GL-4 SAE 75W-90 or 80W-90. Automatic: ATF SP-II, SP-III or equivalent. Coolant: Ethylene glycol-based coolant with corrosion inhibitors. Capacity typically 6-8 liters. Refer...
Troubleshooting common issues, diagnostic trouble code interpretation
Repair:
Step-by-step repair instructions for all major vehicle systems
Rebuilding:
Engine overhaul and rebuilding procedures
Installation:
Component removal and installation (e.g., transmission)
Technical Depth
Depth Of Coverage:
Comprehensive, from basic servicing to complex repairs and diagnostics
Illustrations Diagrams:
Includes illustrations, diagrams, depth illustrations
Target Audience:
Professional mechanics and DIY enthusiasts with basic mechanical knowledge
📊 Manual Specifications
File Format
File Type:
PDF (probable)
Searchability:
Likely text-searchable if properly generated PDF
Print Quality
Quality:
Professional quality, suitable for printing (inferred)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Common Engine Options:
Likely 2.5L 4D56 I4 Diesel (Naturally Aspirated and Turbocharged), 2.4L 4G64 I4 Petrol, potentially 3.0L 6G72 V6 Petrol in some markets.
Performance
Power Output Range:
Approximately 73-134 hp (for diesel variants) and 109-130 hp (for petrol variants), depending on specific engine and tuning.
Torque Output Range:
Approximately 145-250 Nm (for diesel variants) and 180-220 Nm (for petrol variants), depending on specific engine.
Fuel System
Diesel Fuel System:
Indirect Injection (IDI) or Direct Injection (DI) with mechanical or electronic fuel injection pumps.
Petrol Fuel System:
Multi-point Fuel Injection (MPI).
Technical Details
Firing Orders Included:
Yes
Timing Belt Service:
Detailed procedures included
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (likely available on higher trims/certain engines)
Features
Drivetrain Options:
Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD / Super Select 4WD)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Club Cab), Double Cab
Platform:
Robust ladder-frame chassis
Weights
Curb Weight Range:
Approximately 1600 kg - 1900 kg, depending on configuration.
Gross Vehicle Weight Rating Gvw:
Varies by configuration, typically around 2600 kg - 2900 kg.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited specific official crash test data readily available for this generation and specific market versions. Typically designed to meet the safety standards of the period for commercial vehicles.
Active Features
Braking System:
Front disc brakes, Rear drum brakes (often with optional ABS on higher trims)
Passive Features
Airbags:
Driver airbag standard on many models; passenger airbag optional or standard on higher trims.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio and cassette/CD player systems were common. Higher trims might have featured upgraded audio systems. Touchscreen or navigation systems were not prevalent in this era for this segment.
Driver Assistance
Driver Assistance Features:
Limited; ABS was an option on higher trims. No advanced driver-assistance systems (ADAS) were standard or commonly available.
Connectivity
Connectivity Options:
Minimal, primarily focused on audio playback through auxiliary inputs or basic CD changers on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Timing Belt Replacement:
Crucial service item, often recommended every 80,000-100,000 km or 5-7 years for diesel engines. Critical to follow manual's guidance.
Fluid Specifications
Engine Oil Specification:
API CD/CE/CF or ACEA E1/E2 for older diesel engines; API SJ/SL or ACEA A2/A3 for petrol engines. Viscosity grades typically 10W-30 or 15W-40 for diesel, 5W-30 or 10W-40 for petrol. Refer to manual for precise OEM specifications.
Transmission Fluid:
Manual: API GL-4 SAE 75W-90 or 80W-90. Automatic: ATF SP-II, SP-III or equivalent.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors. Capacity typically 6-8 liters. Refer to manual for specific type and capacity.
Known Issues
Common Wear Items:
Worn front suspension bushes, CV joint boots, universal joints, brake components, and potential turbocharger issues on high-mileage turbo diesel models.
Diesel Engine Considerations:
Glow plug reliability and potential for injector issues on older diesel engines. Turbocharger health is vital for performance.
Technical Specifications
Torque Specifications Included:
Yes, for critical components like cylinder heads, main bearings, wheel nuts, etc.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history in automotive manufacturing, with a strong presence in trucks and SUVs.
Model Evolution
L200 Lineage:
The L200 (also known as Triton in many markets) is a long-running and globally successful pickup truck line for Mitsubishi.
Third Generation Significance:
This generation (K60/K70) introduced more car-like cabin features and improved styling compared to its predecessors, enhancing its appeal beyond pure utility.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with significant production also occurring in Thailand and other global facilities.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Specific awards for the 1997-2005 L200 generation are not prominently documented in general automotive press, but the model line has consistently been recognized for its durability and off-road capability in various markets.