Mitsubishi Lancer EVO 1-3 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Generation: I, II, III Product Name: Mitsubishi Lancer EVO 1-3 Service Repair Workshop Manual 👋 Introduction Market Position Positioning: Iconic rally-bred performance sedan, highly sought after by enthusiasts Competitive Analysis Competitors: Subaru Impreza WRX, Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Performance Focus: Emphasis on all-wheel drive, turbocharged engines, and agile handling Rally Heritage: Direct lineage from Mitsubishi's World Rally Championship success 📋 Manual Details Coverage Areas Coverage: All models and all repairs A-Z Specificity: Vehicle-specific, not generic Page Count Page Count: Varies by specific edition, typically 1000+ pages for comprehensive coverage Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Instant Download (Digital - typically PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control, turbocharger system Drivetrain Systems: Transmission (manual & automatic), transfer case, drive shafts, differentials, clutch system Chassis Systems: Suspension (front & rear), steering system, braking system (including ABS) Electrical Systems: Wiring diagrams, lighting, starting and charging system, instrument cluster, ECUs, sensors Body And Interior: Body panels, doors, glass, seats, interior trim, HVAC system Procedures Included Maintenance: Routine maintenance, scheduled servicing, fluid changes, filter replacements, inspection points Diagnostics Troubleshooting: Fault finding, diagnostic codes (OBD-I), common problems and solutions, symptom-based troubleshooting Repair Rebuild: Component removal and installation, disassembly and reassembly, adjustments, torque specifications, overhaul procedures Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive, suitable for dealership technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval Printability: Printable pages Print Quality Resolution: High-resolution images and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Evo1: 4G63 Engine Code Evo2: 4G63 Engine Code Evo3: 4G63 Engine Displacement Displacement: 2.0 Liters (1997 cc) Engine Configuration Configuration: Inline 4-cylinder, DOHC, 16-valve, turbocharged Performance Evo1 Horsepower Evo1: Approx. 247 hp (JDM) Torque Evo1: Approx. 255 lb-ft (JDM) Performance Evo2 Horsepower Evo2: Approx. 256 hp (JDM) Torque Evo2: Approx. 260 lb-ft (JDM) Performance Evo3 Horsepower Evo3: Approx. 270 hp (JDM) Torque Evo3: Approx. 260 lb-ft (JDM) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium) Engine Management ECU: Engine Control Unit (ECU) with specific tuning for performance 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission (less common on performance variants) Features Drivetrain: Advanced Full-Time Four-Wheel Drive (4WD) with Active Yaw Control (AYC) on later models Transfer Case: Center differential with viscous coupling or electronically controlled Fluid Specifications Manual Transmission Fluid: API GL-3 or GL-4, SAE 75W-90 (Verify specific model and year) Transfer Case Fluid: API GL-3 or GL-4, SAE 75W-90 (Verify specific model and year) Automatic Transmission Fluid: Mitsubishi DiaQueen SPII (or equivalent ATF SP-II) 📐 Dimensions Exterior Evo1 Length Evo1: Approx. 4,320 mm (169.7 in) Width Evo1: Approx. 1,690 mm (66.5 in) Height Evo1: Approx. 1,420 mm (55.9 in) Exterior Evo2 Length Evo2: Approx. 4,330 mm (170.5 in) Width Evo2: Approx. 1,700 mm (66.9 in) Height Evo2: Approx. 1,420 mm (55.9 in) Exterior Evo3 Length Evo3: Approx. 4,350 mm (171.3 in) Width Evo3: Approx. 1,700 mm (66.9 in) Height Evo3: Approx. 1,415 mm (55.7 in) Weights Curb Weight: Approx. 1200-1300 kg (2645-2866 lbs) depending on model and options Wheelbase: Approx. 2,500 mm (98.4 in) Track Width: Front: Approx. 1,470 mm (57.9 in), Rear: Approx. 1,460 mm (57.5 in) (vary slightly by model) 🛡️ Safety Features Ratings Crash Test Data: Early models predate modern standardized crash testing; information may be limited. Active Features Braking System: Front: Ventilated Discs, Rear: Discs; ABS (Anti-lock Braking System) available on later models Traction Control: Limited Slip Differential (LSD) front and rear; AYC system on later models Passive Features Airbags: Driver airbag standard, passenger airbag optional on later models Seatbelts: 3-point ELR seatbelts with pre-tensioners 💡 Technology Features Infotainment Audio System: Basic AM/FM/Cassette or CD player, depending on trim and options. Aftermarket upgrades are common. Driver Assistance ABS: Available on later models (Evo II and III). Ayc: Active Yaw Control on select models (Evo II & III GSR variants), electronically controlling torque distribution to rear wheels for enhanced cornering. Connectivity Connectivity Features: Limited to factory audio system; no integrated Bluetooth or USB ports in original specification. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (severe use recommended) Air Filter Replacement: Every 15,000 - 30,000 km (9,000 - 18,000 miles) Spark Plug Replacement: Every 40,000 - 60,000 km (24,000 - 36,000 miles), depending on type Timing Belt Replacement: Every 90,000 - 100,000 km (54,000 - 60,000 miles) or 5-7 years Fluid Specifications Engine Oil Specification: API SG or higher, SAE...
Approx. 1200-1300 kg (2645-2866 lbs) depending on model and options
Wheelbase:
Approx. 2,500 mm (98.4 in)
Track Width:
Front: Approx. 1,470 mm (57.9 in), Rear: Approx. 1,460 mm (57.5 in) (vary slightly by model)
🛡️ Safety Features
Ratings
Crash Test Data:
Early models predate modern standardized crash testing; information may be limited.
Active Features
Braking System:
Front: Ventilated Discs, Rear: Discs; ABS (Anti-lock Braking System) available on later models
Traction Control:
Limited Slip Differential (LSD) front and rear; AYC system on later models
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional on later models
Seatbelts:
3-point ELR seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/Cassette or CD player, depending on trim and options. Aftermarket upgrades are common.
Driver Assistance
ABS:
Available on later models (Evo II and III).
Ayc:
Active Yaw Control on select models (Evo II & III GSR variants), electronically controlling torque distribution to rear wheels for enhanced cornering.
Connectivity
Connectivity Features:
Limited to factory audio system; no integrated Bluetooth or USB ports in original specification.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (severe use recommended)
Air Filter Replacement:
Every 15,000 - 30,000 km (9,000 - 18,000 miles)
Spark Plug Replacement:
Every 40,000 - 60,000 km (24,000 - 36,000 miles), depending on type
Timing Belt Replacement:
Every 90,000 - 100,000 km (54,000 - 60,000 miles) or 5-7 years
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for exact viscosity based on temperature)
Coolant Specification:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant
Brake Fluid Specification:
DOT 3 or DOT 4
Known Issues
Engine Reliability:
4G63 engine is generally robust, but rod bearing failure can occur with aggressive driving or poor maintenance. Timing belt failure can cause catastrophic engine damage.
Turbocharger:
Turbocharger seals and bearings can wear over time, leading to oil consumption or loss of boost. Intercooler can become clogged with debris.
Clutch:
Clutch wear is accelerated by aggressive driving; flywheel issues can arise.
Suspension:
Bushings and ball joints can wear, leading to noise and imprecise handling. Shock absorbers have a limited lifespan.
Rust:
Common rust areas include wheel arches, rocker panels, and around the windshield.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors Corporation, known for robust engineering and rally racing pedigree.
Model Evolution
Evo I Release:
Introduced in September 1992, based on the Mitsubishi Lancer.
Evo Ii Release:
Introduced in January 1994, with mechanical and styling updates.
Evo Iii Release:
Introduced in February 1995, further refinements and increased power.
Production
Production Years:
1992-1996 for these specific generations.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Wins:
Multiple World Rally Championship (WRC) manufacturer and driver titles directly influenced the development and perception of the Lancer Evolution.
Performance Reviews:
Consistently praised by automotive journalists for its performance, handling, and rally-bred DNA.
Ratings
Enthusiast Following:
Cult following among performance car enthusiasts globally.