🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Codes Chassis Code: CP9A Engine Code: 4G63 👋 Introduction Market Position Segment: Performance Rally Homologation Special / Sports Compact Sedan Competitors: Subaru Impreza WRX STI, Ford Escort Cosworth, Lancia Delta Integrale, Toyota Celica GT-Four Key Features Drivetrain: Advanced All-Wheel Drive with Active Yaw Control (AYC), front helical limited-slip differential, rear mechanical limited-slip differential. Engine: Iconic 4G63 2.0L turbocharged inline-4 engine with MIVEC (later models) and forged internals. Suspension: Performance-tuned independent suspension with MacPherson struts front, multi-link rear. Brakes: High-performance Brembo braking system with large ventilated discs and multi-piston calipers. Aerodynamics: Aggressive body kit, large rear wing, functional hood scoop and vents for enhanced downforce and cooling. 📋 Manual Details Coverage Areas Model Variants Covered: GSR, RS, RS Sprint, Tommi Mäkinen Edition Geographic Markets Covered: Global (JDM, European, Australian specifications) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Workshop Service Repair Manual Language Language: English Format Format: Printable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, assembly, disassembly, timing belt, pistons, connecting rods, crankshaft, cylinder head, valves, seals, gaskets. Engine Management: ECU diagnosis, sensor testing (MAP, MAF, TPS, O2), ignition system, fuel injection system (injectors, fuel pump, pressure regulator). Fuel System: Fuel tank, fuel lines, fuel filter, high-pressure fuel pump, injectors, fuel pressure regulator. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan operation, pressure testing. Lubrication System: Oil pump, oil pan, oil filter, oil cooler, lubrication passages, oil pressure testing. Transmission Manual: Gearbox disassembly, assembly, clutch system, input/output shafts, synchronizers, seals, bearings, shift linkage. Transmission AWD: Active Yaw Control (AYC) system, center differential, front/rear differentials, transfer case, driveshafts, prop shaft, viscous coupling. Drivetrain: CV joints, axle shafts, wheel bearings, hub assemblies. Suspension Front: MacPherson strut design, control arms, sway bar, bushings, springs, shock absorbers, steering knuckle, wheel hub. Suspension Rear: Multi-link independent suspension, trailing arms, lateral links, coil springs, shock absorbers, sway bar, bushings. Brakes Front: Brembo ventilated discs, multi-piston calipers, brake pads, brake lines, ABS system (wheel speed sensors, hydraulic unit). Brakes Rear: Brembo ventilated discs, multi-piston calipers, brake pads, brake lines, ABS system. Steering System: Power steering rack and pinion, hydraulic pump, steering column, tie rods, alignment specifications. Electrical System Charging: Alternator, battery, starter motor, wiring diagrams, charging circuit diagnostics. Electrical System Lighting: Headlights, taillights, turn signals, interior lighting, fog lights, bulb specifications, wiring. Electrical System Accessories: Wipers, horn, power windows, central locking, HVAC controls, audio system, instrumentation cluster. Body Exterior: Body panel removal and installation, trim, bumpers, spoilers, hood, trunk, doors, fenders, rust repair procedures. Body Interior: Dashboard removal, seat removal, carpet replacement, headliner, door panels, center console. HVAC System: Air conditioning compressor, condenser, evaporator, refrigerant lines, blower motor, cabin filter, controls. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, tire rotation. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for mechanical and electrical issues. Engine Repair: Complete engine rebuilds, head gasket replacement, piston ring replacement, bearing replacement, timing chain/belt service. Transmission Repair: Manual and AYC transmission rebuilds, clutch replacement, differential overhaul. Brake System Repair: Brake pad and rotor replacement, caliper rebuild, brake line replacement, bleeding procedures, ABS component testing. Suspension And Steering Repair: Shock absorber and strut replacement, bushing replacement, ball joint and tie rod end replacement, wheel alignment procedures. Electrical Diagnostics: Wiring diagram interpretation, component testing, troubleshooting of electrical faults. Body Repair: Panel replacement, dent repair, rust remediation, glass replacement, door and lock mechanism repair. HVAC Service: Refrigerant system service, component replacement, leak testing, cabin air filter replacement. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics. Diagnostic Capabilities: Detailed diagnostic procedures for all major systems, including specific DTC (Diagnostic Trouble Code) explanations and resolution steps. Torque Specifications: Extensive list of torque specifications for all critical fasteners and components. Clearances And Tolerances: Precise measurements for engine components (piston-to-bore, bearing clearances), suspension, and drivetrain. Wiring Diagrams: Full, detailed electrical wiring diagrams for all vehicle systems, including color coding and component locations. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Digital File Type: PDF (Portable Document Format) Print Quality Printability: Printable on demand, high-resolution pages. Image Quality: High-quality, clear images and diagrams. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T Inline-4, DOHC, 16-valve, Turbocharged and Intercooled Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower: 276 bhp @ 6500 rpm (JDM/European Spec - often underestimated) Torque: 275 lb-ft (373 Nm) @ 3000 rpm (JDM/European Spec) Redline: 7500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Multi-Port Injection (MPI) Fuel Type: Unleaded Gasoline (95-98 RON recommended) Turbocharger: Mitsubishi TD05H-16G...