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Mitsubushi LANCER EVO 6 Workshop Repair Manual All ModelS COVERED

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Product Type: Workshop Repair Manual Codes Chassis Code: CP9A Generation Generation Name: Evo VI (Tommi Makinen Edition) 👋 Introduction Market Position Category: Performance Rally Homologation Special Competitive Analysis Rivals: Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth Key Features Selling Points: Iconic rally heritage, potent turbocharged engine, advanced all-wheel-drive system, robust build for demanding conditions 📋 Manual Details Coverage Areas Model Variant Coverage: All Models Covered (including GSR, RS, and Tommi Makinen Editions) Format Delivery Format: Instant Download File Format: PDF Language Language: English Manual Type Type: Workshop Service Repair Manual Page Count Estimated Pages: Varies by specific edition, but comprehensive manuals typically range from 1500-3000 pages. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, ignition system, lubrication, cooling system, exhaust system, powertrain control modules (ECU/PCM) Drivetrain: Clutch, transmission (manual and automatic), transfer case, front differential, rear differential, driveshafts, CV joints, AWD system (Active Yaw Control - AYC, Super Active Yaw Control - S-AYC) Chassis: Suspension (front and rear), steering system, braking system (ABS, EBD) Body: Body panels, doors, windows, interior trim, exterior trim, HVAC system, audio system, lighting system Electrical: Wiring diagrams, component locations, diagnostic procedures, body electrical, chassis electrical, engine electrical, sensors, actuators Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, component testing Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Detail Level: Step-by-step instructions, detailed illustrations, exploded views, diagrams 📊 Manual Specifications File Format Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.) Print Quality Quality: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: 2.0L Inline-4 DOHC 16-valve Turbocharged Performance Horsepower Ps: 276 PS (206 kW; 272 hp) @ 6500 rpm (JDM spec; often underestimated) Torque Nm: 373 Nm (275 lb-ft) @ 3000 rpm (JDM spec) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Cooling System Radiator Capacity: Approx. 7.2 Liters Lubrication Oil Capacity Liters: Approx. 4.5 Liters (with filter change) Turbocharger Turbo Model: Mitsubishi TD05H-16G 🔧 Transmission Standard Type: 5-Speed Manual (Getrag G5M-R) Optional Type: N/A (manual transmission only for Evo VI) Features Drivetrain Layout: All-Wheel Drive (AWD) AWD System: AYC (Active Yaw Control) / S-AYC (Super Active Yaw Control) with mechanical LSD front and helical LSD rear Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (refer to manual for specific OE recommendations) 📐 Dimensions Exterior Length Mm: 4350 mm Width Mm: 1770 mm Height Mm: 1405 mm Wheelbase Mm: 2600 mm Weights Curb Weight Kg: Approx. 1360 kg Gross Vehicle Weight Rating Kg: Approx. 1600 kg 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Vehicle not extensively crash-tested by modern NHTSA/Euro NCAP standards, but designed for high-speed rally conditions) Active Features ABS: Standard (Bosch ABS system) AWD Control: AYC/S-AYC (Active Yaw Control) for enhanced traction and handling Passive Features Airbags: Driver and passenger airbags (standard on most markets) Seatbelts: Three-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory-fitted radio/CD player, speakers (often upgraded by owners). Instrumentation: Comprehensive gauge cluster including boost gauge, tachometer, speedometer, oil pressure, and coolant temperature. Driver Assistance Traction Control: Standard ABS; AYC/S-AYC system provides advanced traction and stability control tailored for performance driving. Connectivity Connectivity Features: Limited by modern standards; primarily focused on mechanical and powertrain systems. No advanced Bluetooth or smartphone integration from the factory. 🔧 Maintenance Service Intervals Oil Change Km Miles: Every 5,000-10,000 km or 6 months (depending on driving conditions and oil type) Timing Belt Replacement Km Miles: Every 80,000-100,000 km or 8 years (critical component) Fluid Specifications Engine Oil Type: Synthetic 5W-30 or 5W-40 (refer to manual for specific OE recommendations and viscosity index) Coolant Type: Ethylene glycol-based coolant, typically a pink or red OAT formula (refer to manual for specific Mitsubishi coolant) Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: ATF Dexron III or equivalent (refer to manual) Known Issues Engine: Head gasket failures (especially with higher boost), turbocharger wear, piston ring issues (ringland failure), oil consumption. Drivetrain: AYC pump failures, clutch wear, differential pinion seal leaks. Suspension: Worn bushings, strut and shock absorber degradation, especially under hard driving. Electrical: Corroded wiring harnesses, intermittent sensor failures, AYC pump failures. 📚 Vehicle History Brand Heritage Rally Legacy: Mitsubishi's extensive WRC (World Rally Championship) success directly influenced the development of the Lancer Evolution series. Model Evolution Evo Vi Development: Based on the Lancer platform, the Evo VI received significant upgrades in engine, suspension, and bodywork to homologate for rally racing. The Tommi Makinen...
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Mitsubushi LANCER EVO 6 Workshop Repair Manual All ModelS COVERED
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI
Product Type:
Workshop Repair Manual
Codes
Chassis Code:
CP9A
Generation
Generation Name:
Evo VI (Tommi Makinen Edition)
👋 Introduction
Market Position
Category:
Performance Rally Homologation Special
Competitive Analysis
Rivals:
Subaru Impreza WRX STI, Toyota Celica GT-Four, Ford Escort RS Cosworth
Key Features
Selling Points:
Iconic rally heritage, potent turbocharged engine, advanced all-wheel-drive system, robust build for demanding conditions
📋 Manual Details
Coverage Areas
Model Variant Coverage:
All Models Covered (including GSR, RS, and Tommi Makinen Editions)
Format
Delivery Format:
Instant Download
File Format:
PDF
Language
Language:
English
Manual Type
Type:
Workshop Service Repair Manual
Page Count
Estimated Pages:
Varies by specific edition, but comprehensive manuals typically range from 1500-3000 pages.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, ignition system, lubrication, cooling system, exhaust system, powertrain control modules (ECU/PCM)
Drivetrain:
Clutch, transmission (manual and automatic), transfer case, front differential, rear differential, driveshafts, CV joints, AWD system (Active Yaw Control - AYC, Super Active Yaw Control - S-AYC)
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD)
Body:
Body panels, doors, windows, interior trim, exterior trim, HVAC system, audio system, lighting system
Electrical:
Wiring diagrams, component locations, diagnostic procedures, body electrical, chassis electrical, engine electrical, sensors, actuators
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups, inspections
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, component testing
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Detail Level:
Step-by-step instructions, detailed illustrations, exploded views, diagrams
📊 Manual Specifications
File Format
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Print Quality
Quality:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
2.0L Inline-4 DOHC 16-valve Turbocharged
Performance
Horsepower Ps:
276 PS (206 kW; 272 hp) @ 6500 rpm (JDM spec; often underestimated)
Torque Nm:
373 Nm (275 lb-ft) @ 3000 rpm (JDM spec)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Cooling System
Radiator Capacity:
Approx. 7.2 Liters
Lubrication
Oil Capacity Liters:
Approx. 4.5 Liters (with filter change)
Turbocharger
Turbo Model:
Mitsubishi TD05H-16G
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag G5M-R)
Optional
Type:
N/A (manual transmission only for Evo VI)
Features
Drivetrain Layout:
All-Wheel Drive (AWD)
AWD System:
AYC (Active Yaw Control) / S-AYC (Super Active Yaw Control) with mechanical LSD front and helical LSD rear
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (refer to manual for specific OE recommendations)
📐 Dimensions
Exterior
Length Mm:
4350 mm
Width Mm:
1770 mm
Height Mm:
1405 mm
Wheelbase Mm:
2600 mm
Weights
Curb Weight Kg:
Approx. 1360 kg
Gross Vehicle Weight Rating Kg:
Approx. 1600 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Vehicle not extensively crash-tested by modern NHTSA/Euro NCAP standards, but designed for high-speed rally conditions)
Active Features
ABS:
Standard (Bosch ABS system)
AWD Control:
AYC/S-AYC (Active Yaw Control) for enhanced traction and handling
Passive Features
Airbags:
Driver and passenger airbags (standard on most markets)
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/CD player, speakers (often upgraded by owners).
Instrumentation:
Comprehensive gauge cluster including boost gauge, tachometer, speedometer, oil pressure, and coolant temperature.
Driver Assistance
Traction Control:
Standard ABS; AYC/S-AYC system provides advanced traction and stability control tailored for performance driving.
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on mechanical and powertrain systems. No advanced Bluetooth or smartphone integration from the factory.
🔧 Maintenance
Service Intervals
Oil Change Km Miles:
Every 5,000-10,000 km or 6 months (depending on driving conditions and oil type)
Timing Belt Replacement Km Miles:
Every 80,000-100,000 km or 8 years (critical component)
Fluid Specifications
Engine Oil Type:
Synthetic 5W-30 or 5W-40 (refer to manual for specific OE recommendations and viscosity index)
Coolant Type:
Ethylene glycol-based coolant, typically a pink or red OAT formula (refer to manual for specific Mitsubishi coolant)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
ATF Dexron III or equivalent (refer to manual)
Known Issues
Engine:
Head gasket failures (especially with higher boost), turbocharger wear, piston ring issues (ringland failure), oil consumption.
Drivetrain:
AYC pump failures, clutch wear, differential pinion seal leaks.
Suspension:
Worn bushings, strut and shock absorber degradation, especially under hard driving.
Electrical:
Corroded wiring harnesses, intermittent sensor failures, AYC pump failures.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi's extensive WRC (World Rally Championship) success directly influenced the development of the Lancer Evolution series.
Model Evolution
Evo Vi Development:
Based on the Lancer platform, the Evo VI received significant upgrades in engine, suspension, and bodywork to homologate for rally racing. The Tommi Makinen Edition was a special variant celebrating the Finnish rally driver's success.
Production
Production Years:
1999-2001
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Achievements:
Multiple WRC Driver's and Manufacturer's Championship titles, contributing to the Evo's legendary status. Tommi Makinen's 4 consecutive WRC titles were a key highlight for the Evo VI era.
Ratings
Performance Reviews:
Consistently lauded by automotive publications for its exceptional handling, acceleration, and track/rally performance.
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