🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Model Nickname: Evo 6 Years Covered By Manual: 1999, 2000, 2001 Codes Chassis Code: CP9A Engine Code General: 4G63 👋 Introduction Market Position Market Segment: Performance Compact Sedan / Rally Homologation Special Competitors: Subaru Impreza WRX STI, Ford Escort Cosworth, Lancia Delta Integrale, Audi S3. Competitive Analysis Key Differentiators: Aggressive styling, advanced Active Yaw Control (AYC), potent 4G63 engine, legendary rally heritage, sophisticated four-wheel-drive system. Key Features Performance Focus: Engineered for high-performance driving and motorsport applications. Rally Homologation: Produced to homologate the Lancer for the World Rally Championship (WRC). Advanced Aero: Distinctive aerodynamic enhancements including large rear wing, front splitter, and vented hood. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily focused on JDM and European specifications) Trim Levels Covered: All Trim Levels (RS, GSR, Tommi Makinen Edition) Page Count Estimated Page Count: Approx. 1500-2000+ pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain, valve train. Engine Performance: Fuel injection system (MPI), ignition system, turbocharger system, exhaust system, emission control system, engine control unit (ECU). Transmission Manual: Clutch system, gearbox (including 5-speed W5M51 or 6-speed options if applicable), drive shafts, differentials (front, rear, and Active Yaw Control - AYC). Transmission Automatic: Not applicable for standard Evo 6 models. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, sway bars, bushings, alignment specifications. Brakes: Brake system components (discs, calipers, pads), ABS system, parking brake, brake fluid specifications, bleeding procedures. Steering: Power steering system, steering rack, steering column, wheel alignment. Electrical System: Battery, alternator, starter motor, lighting system, wiring diagrams, fuses, relays, ignition switch, power windows, central locking. Body And Interior: Body panels, doors, hood, trunk, bumpers, seats, dashboard, trim panels, weatherstripping, glass replacement. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Driver Assistance Features: Active Yaw Control (AYC) system diagnostics and calibration. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flush, brake checks, tire rotation. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common faults and symptoms across all major systems, including OBD-II fault code interpretation. Major Component Rebuild: Complete engine rebuild procedures, gearbox overhaul, differential rebuild. Component Replacement: Detailed instructions for replacing individual parts like water pump, alternator, starter, fuel pump, radiators, brake calipers, etc. Suspension Alignment: Front and rear wheel alignment procedures and specifications. Electrical Component Testing: Testing and diagnosis of sensors, actuators, and electrical modules. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Specifications Torque Settings: Detailed torque specifications for all fasteners and critical components. Technical Depth Depth Of Coverage: Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission overhauls and advanced diagnostics. Diagnostics Level: Advanced: Includes methods for diagnosing complex electronic and mechanical issues. Rebuild Procedures: Full rebuild procedures for engine, transmission, and differentials. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (typically, depending on the original scan quality) Printability: Printable (allows users to print specific sections or the entire manual) Print Quality Image Resolution: High-resolution scans of original factory manuals, ensuring clarity of diagrams and text. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged, intercooled. Displacement: 1997 cc Bore X Stroke: 85.0 mm x 88.0 mm Performance Horsepower Ps: 276 PS (206 kW) at 6,500 rpm (JDM spec, often underestimated) Torque Nm: 373 Nm (275 lb-ft) at 3,000 rpm (JDM spec) Compression Ratio: 8.5:1 Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) with Denso injectors. Fuel Type: Unleaded premium gasoline (RON 95 or higher recommended) Turbocharger Turbocharger Model: Mitsubishi TD05H-16G (common for Evo 6 GSR) Boost Pressure: Approx. 1.0 bar (14.5 psi) regulated by wastegate and ECU. Cooling System Cooling Capacity: Approx. 7.5 liters Lubrication System Oil Capacity: Approx. 4.5 liters (with filter) Recommended Oil Viscosity: 10W-30 or 10W-40 (API SG or higher) 🔧 Transmission Standard Transmission Type: 5-speed manual (W5M51 for GSR, various for RS) Optional Optional Transmission: Some markets may have offered 6-speed manual options or specific RS variants. Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) or front mechanical LSD / rear mechanical LSD depending on trim. Ayc System: Active Yaw Control electronically controls torque distribution to rear wheels for enhanced cornering. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 SAE 75W-90 (check manual for specific recommendations) Fluid Capacity Manual Transmission Capacity: Approx. 2.4 liters 📐 Dimensions Exterior Length: 4,350 mm (171.3 in) Width: 1,770 mm (69.7 in) Height: 1,405 mm (55.3 in) Wheelbase: 2,600 mm (102.4 in) Track Width Front: 1,510 mm (59.4 in) Track Width...