🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Generation Covered Generations: Evolution I, II, III, IV, V Codes Chassis Codes: CD9A (Evo I-III), CN9A (Evo IV-V) 👋 Introduction Market Position Segment: Performance Rally Homologation Special, Compact Sports Sedan Competitive Analysis Competitors: Subaru Impreza WRX (later generations), Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Performance Focus: All-wheel drive, turbocharged engines, advanced suspension, rally heritage Manual Utility: Essential for DIY maintenance and repair of iconic performance vehicles, enabling owners to preserve and optimize their machines. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Electrical, Fuel System, Emission Control, Clutch, Cooling System, Suspension, Axle, Transmission, Braking System, Steering System, Body Electrical, Chassis, Turbocharger System, Circuit Diagrams, Radio Wiring Page Count Estimated Page Count: Likely several hundred pages (typical for comprehensive service manuals of this era, exact count not provided) Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, cylinder block, crankshaft, connecting rods, pistons, lubrication, timing belt/chain, valve train Engine Electrical: Ignition system, starter system, charging system, ECU, sensors, wiring harnesses Fuel System: Fuel injection system, fuel pump, fuel filter, injectors, fuel pressure regulator Emission Control: Catalytic converter, EGR system, PCV system, evaporative emission control Turbocharger System: Turbocharger overhaul, intercooler, boost control, wastegate, blow-off valve Transmission And Drivetrain: Manual transmission (dogleg and standard), clutch system, transfer case, center differential, driveshafts, half-shafts Suspension And Steering: Front and rear suspension (MacPherson struts, multi-link), shock absorbers, springs, control arms, sway bars, power steering system Braking System: Front and rear disc brakes, ABS system (if applicable), brake lines, calipers, master cylinder Body And Chassis: Body panels, doors, windows, interior trim, chassis structure, rust prevention Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement Diagnostics And Troubleshooting: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), sensor testing, electrical troubleshooting using diagrams Repair And Rebuild: Complete engine rebuild procedures, transmission overhaul, suspension component replacement, brake system repair, turbocharger rebuild Installation And Adjustment: Component installation, calibration of sensors, alignment procedures, clutch adjustment Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding: Digital Download (PDF) Paper Type Media Type: Digital (PDF Reader required) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 (various iterations) Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged with intercooler Performance Displacement: 2.0 Liters (1997 cc) Horsepower Range: Approx. 247 hp (Evo I) to 276 hp (Evo V) depending on market and specific model year Torque Range: Approx. 255 lb-ft (Evo I) to 273 lb-ft (Evo V) depending on market and specific model year Fuel System Induction: Multi-point Fuel Injection (MPI) with Electronic Control Unit (ECU) Fuel Type: Unleaded gasoline (premium octane recommended) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (dogleg or conventional depending on model) Optional Transmission Type: Not typically offered as automatic in these performance variants Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Limited-Slip Differentials (LSD) front and rear (specifications vary by generation) 📐 Dimensions Exterior Wheelbase: Approx. 2505 mm (CN9A chassis), 2440 mm (CD9A chassis) Length: Approx. 4350 mm Width: Approx. 1770 mm Weights Curb Weight: Approx. 1250-1350 kg depending on model and specifications 🛡️ Safety Features Ratings Crash Test Data: No standardized global ratings like modern Euro NCAP or NHTSA were readily available for these specific early generations in many markets; focus was on performance and rally homologation. Active Features ABS: Anti-lock Braking System (ABS) often standard or optional depending on model year and market Passive Features Airbags: Driver and passenger airbags typically included, especially in later models (Evo IV-V) 💡 Technology Features Infotainment Audio System: Factory radio with cassette or CD player, often basic with amplified sound system. Manual covers wiring for diagnostics and potential upgrades. Driver Assistance ABS: Standard on later models, with diagnostics and component testing covered. Connectivity Wiring Diagrams: Detailed circuit diagrams for all electrical systems, including engine management, lighting, and accessories, crucial for troubleshooting modern electronics and aftermarket installations. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, more frequently under hard driving conditions (consult manual for specifics). Timing Belt Replacement: Recommended replacement every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Critical for 4G63 engine. Fluid Specifications Engine Oil: Refer to manual, typically a high-quality synthetic 10W-30 or 10W-40 is suitable for performance use (e.g., Castrol Syntec, Motul). Coolant: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Consult manual for specific type (e.g., Mitsubishi DiaQueen Super Long Life Coolant). Transmission Fluid: Manual Transmission Fluid (MTF), specific API GL-4 or GL-5 rated fluid recommended. Consult manual for exact viscosity and...