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Mitsubushi LANCER EVOLUTION 10 2007 2008 2009 2010 2011 2012 Engine AUDIO A/C INTERIOR & SUSPENSION Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Generation: CZ4A Codes Chassis Code: CZ4A Engine Code Common: 4B11 👋 Introduction Market Position Positioning: The Lancer Evolution X (Evo X) was a highly acclaimed performance sedan, known for its advanced all-wheel-drive system (S-AWC) and turbocharged engine, competing in the performance compact segment against cars like the Subaru WRX STI. Competitive Analysis Segment: Performance Compact / Rally-Inspired Sedan Key Features Performance Focus: This manual focuses on core performance-related systems, crucial for owners who intend to maintain or repair their Evo X. Target Audience Audience: DIY mechanics, performance tuning enthusiasts, and owners seeking to understand and maintain their Lancer Evolution X. 📋 Manual Details Coverage Areas Covered Years: 2007, 2008, 2009, 2010, 2011, 2012 Primary Focus Areas: Engine, Audio System, Air Conditioning (A/C), Interior Components, Suspension System Page Count Estimated Page Count: Comprehensive (exact count not specified, but typical for factory supplement) Manual Type Type: Workshop Manual Supplement (Factory) Language Language: English (Assumed based on product description) Format File Format: PDF (Adobe Acrobat) 📖 Manual Coverage Systems Covered Engine And Emission Control: Detailed diagnosis, repair, and specifications for engine management, emissions control systems, sensors, actuators, and catalytic converters. Engine Electrical: Wiring diagrams, component testing, ignition system, starter system, charging system, and related diagnostics. Intake And Exhaust: Turbocharger system, intercooler, exhaust manifold, catalytic converter, muffler, and intake tract maintenance and repair. Engine Cooling: Radiator, coolant hoses, thermostat, water pump, cooling fan, and related system troubleshooting and service. Fuel Supply: Fuel pump, fuel filter, fuel lines, fuel pressure regulator, and fuel tank servicing. Multiport Fuel System: Fuel injectors, fuel rail, fuel pressure diagnostics, and proper maintenance for precise fuel delivery. Engine Lubrication: Oil pump, oil filter, oil pan, lubrication passages, and oil change procedures. Heater And Air Conditioner System: Refrigerant system, compressor, condenser, evaporator, expansion valve, and HVAC control unit diagnostics. Heater Control: Temperature control, airflow controls, blend door actuators, and related troubleshooting for heating and ventilation. A C ECU: Air Conditioning Electronic Control Unit operation, diagnostics, and troubleshooting. A V Compressor: Air Conditioning compressor diagnosis, servicing, and potential repair procedures. Condenser: Condenser cleaning, inspection, and replacement for optimal A/C performance. Duct: HVAC ductwork inspection, repair, and maintenance for proper airflow distribution. Ventilation System: Fresh air intake, recirculation modes, cabin air filter replacement, and general ventilation system operation. Interior Components: Dashboards, seating, door panels, trim pieces, and associated electrical components. (Specific coverage detailed within the manual). Suspension System: Shock absorbers, struts, springs, control arms, bushings, and related alignment procedures. (Specific coverage detailed within the manual). Procedures Included Diagnostic Procedures: Step-by-step troubleshooting guides for various system failures, including fault code interpretation. Repair Procedures: Detailed instructions for component removal, replacement, and reassembly for all covered systems. Maintenance Procedures: Routine maintenance tasks, fluid checks, filter replacements, and system inspections. Torque Specifications: Precise torque values for all critical fasteners across covered systems. Technical Depth Depth: Factory-level technical information suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format Readability: Searchable PDF allows for quick navigation and keyword-based information retrieval. Accessibility: Viewable and usable on a wide range of devices including PCs, Macs, tablets, and smartphones. Print Quality Printable: Fully printable, allowing users to print individual pages or the entire document. Binding Type Binding Type: Digital (PDF) - No physical binding. Paper Type Paper Type: Digital (PDF) - No physical paper type. ⚙️ Engine Specifications Primary Engine Engine Name: 4B11T Engine Type: Inline-4, DOHC, 16-valve, turbocharged, intercooled Displacement: 2.0 Liters (1998 cc) Bore X Stroke: 86.0 mm x 86.0 mm Performance Horsepower Range: Approx. 295 - 300 hp (depending on market and specific model year/tune) Torque Range: Approx. 300 - 305 lb-ft (depending on market and specific model year/tune) Fuel System Injection Type: Multi-port fuel injection (MPI) Fuel Type: Unleaded gasoline (premium recommended) Emission Control Catalytic Converter: Equipped with catalytic converter for emissions reduction. Lubrication Oil Capacity: Approx. 4.8 US quarts (4.5 Liters) with filter change (verify with manual) Cooling Coolant Capacity: Approx. 7.2 US quarts (6.8 Liters) (verify with manual) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (GSR models) or 6-speed Twin Clutch SST (Sportronic Shift Transmission) (GSR Premium/MR models). Optional Optional Transmission: 6-speed Twin Clutch SST (Sportronic Shift Transmission) Features S A W C: All-Wheel Control (S-AWC) system integrates with transmission for enhanced traction and handling. 📐 Dimensions Exterior Wheelbase: Approx. 104.5 inches (2654 mm) Length: Approx. 177.0 inches (4495 mm) Width: Approx. 71.3 inches (1811 mm) Height: Approx. 57.7 inches (1466 mm) Weights Curb Weight: Approx. 3373 - 3461 lbs (1530 - 1570 kg) (varies by transmission and trim) Gross Vehicle Weight Rating: Typically around 4500-4600 lbs (verify with specific model) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for specific model years and configurations, verify with NHTSA) IIHS Frontal Offset: Good (for specific model years and configurations, verify with IIHS)...
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Mitsubushi LANCER EVOLUTION 10 2007 2008 2009 2010 2011 2012 Engine AUDIO A/C INTERIOR & SUSPENSION Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Generation:
CZ4A
Codes
Chassis Code:
CZ4A
Engine Code Common:
4B11
👋 Introduction
Market Position
Positioning:
The Lancer Evolution X (Evo X) was a highly acclaimed performance sedan, known for its advanced all-wheel-drive system (S-AWC) and turbocharged engine, competing in the performance compact segment against cars like the Subaru WRX STI.
Competitive Analysis
Segment:
Performance Compact / Rally-Inspired Sedan
Key Features
Performance Focus:
This manual focuses on core performance-related systems, crucial for owners who intend to maintain or repair their Evo X.
Target Audience
Audience:
DIY mechanics, performance tuning enthusiasts, and owners seeking to understand and maintain their Lancer Evolution X.
📋 Manual Details
Coverage Areas
Covered Years:
2007, 2008, 2009, 2010, 2011, 2012
Primary Focus Areas:
Engine, Audio System, Air Conditioning (A/C), Interior Components, Suspension System
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but typical for factory supplement)
Manual Type
Type:
Workshop Manual Supplement (Factory)
Language
Language:
English (Assumed based on product description)
Format
File Format:
PDF (Adobe Acrobat)
📖 Manual Coverage
Systems Covered
Engine And Emission Control:
Detailed diagnosis, repair, and specifications for engine management, emissions control systems, sensors, actuators, and catalytic converters.
Engine Electrical:
Wiring diagrams, component testing, ignition system, starter system, charging system, and related diagnostics.
Intake And Exhaust:
Turbocharger system, intercooler, exhaust manifold, catalytic converter, muffler, and intake tract maintenance and repair.
Engine Cooling:
Radiator, coolant hoses, thermostat, water pump, cooling fan, and related system troubleshooting and service.
Fuel Supply:
Fuel pump, fuel filter, fuel lines, fuel pressure regulator, and fuel tank servicing.
Multiport Fuel System:
Fuel injectors, fuel rail, fuel pressure diagnostics, and proper maintenance for precise fuel delivery.
Engine Lubrication:
Oil pump, oil filter, oil pan, lubrication passages, and oil change procedures.
Heater And Air Conditioner System:
Refrigerant system, compressor, condenser, evaporator, expansion valve, and HVAC control unit diagnostics.
Heater Control:
Temperature control, airflow controls, blend door actuators, and related troubleshooting for heating and ventilation.
A C ECU:
Air Conditioning Electronic Control Unit operation, diagnostics, and troubleshooting.
A V Compressor:
Air Conditioning compressor diagnosis, servicing, and potential repair procedures.
Condenser:
Condenser cleaning, inspection, and replacement for optimal A/C performance.
Duct:
HVAC ductwork inspection, repair, and maintenance for proper airflow distribution.
Ventilation System:
Fresh air intake, recirculation modes, cabin air filter replacement, and general ventilation system operation.
Interior Components:
Dashboards, seating, door panels, trim pieces, and associated electrical components. (Specific coverage detailed within the manual).
Suspension System:
Shock absorbers, struts, springs, control arms, bushings, and related alignment procedures. (Specific coverage detailed within the manual).
Procedures Included
Diagnostic Procedures:
Step-by-step troubleshooting guides for various system failures, including fault code interpretation.
Repair Procedures:
Detailed instructions for component removal, replacement, and reassembly for all covered systems.
Maintenance Procedures:
Routine maintenance tasks, fluid checks, filter replacements, and system inspections.
Torque Specifications:
Precise torque values for all critical fasteners across covered systems.
Technical Depth
Depth:
Factory-level technical information suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Readability:
Searchable PDF allows for quick navigation and keyword-based information retrieval.
Accessibility:
Viewable and usable on a wide range of devices including PCs, Macs, tablets, and smartphones.
Print Quality
Printable:
Fully printable, allowing users to print individual pages or the entire document.
Binding Type
Binding Type:
Digital (PDF) - No physical binding.
Paper Type
Paper Type:
Digital (PDF) - No physical paper type.
⚙️ Engine Specifications
Primary Engine
Engine Name:
4B11T
Engine Type:
Inline-4, DOHC, 16-valve, turbocharged, intercooled
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
86.0 mm x 86.0 mm
Performance
Horsepower Range:
Approx. 295 - 300 hp (depending on market and specific model year/tune)
Torque Range:
Approx. 300 - 305 lb-ft (depending on market and specific model year/tune)
Fuel System
Injection Type:
Multi-port fuel injection (MPI)
Fuel Type:
Unleaded gasoline (premium recommended)
Emission Control
Catalytic Converter:
Equipped with catalytic converter for emissions reduction.
Lubrication
Oil Capacity:
Approx. 4.8 US quarts (4.5 Liters) with filter change (verify with manual)
Cooling
Coolant Capacity:
Approx. 7.2 US quarts (6.8 Liters) (verify with manual)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission (GSR models) or 6-speed Twin Clutch SST (Sportronic Shift Transmission) (GSR Premium/MR models).
Optional
Optional Transmission:
6-speed Twin Clutch SST (Sportronic Shift Transmission)
Features
S A W C:
All-Wheel Control (S-AWC) system integrates with transmission for enhanced traction and handling.
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.5 inches (2654 mm)
Length:
Approx. 177.0 inches (4495 mm)
Width:
Approx. 71.3 inches (1811 mm)
Height:
Approx. 57.7 inches (1466 mm)
Weights
Curb Weight:
Approx. 3373 - 3461 lbs (1530 - 1570 kg) (varies by transmission and trim)
Gross Vehicle Weight Rating:
Typically around 4500-4600 lbs (verify with specific model)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for specific model years and configurations, verify with NHTSA)
IIHS Frontal Offset:
Good (for specific model years and configurations, verify with IIHS)
Active Features
Stability Control:
Active Stability Control (ASC)
Traction Control:
Active Traction Control (ATC)
Antilock Brakes:
Anti-lock Braking System (ABS)
Brake Force Distribution:
Electronic Brakeforce Distribution (EBD)
All Wheel Drive System:
Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (standard on most models)
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System Description:
Factory audio systems typically included AM/FM radio, CD player, and auxiliary input. Higher trims offered premium sound systems (e.g., Rockford Fosgate) and navigation. The manual covers related diagnostics and components.
Driver Assistance
S A W C:
The S-AWC system is a sophisticated driver assistance technology that actively manages torque distribution to optimize grip and handling under various conditions.
Connectivity
Bluetooth:
Available on higher trim levels for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months (severe driving) / 7,500 miles (12,000 km) or 12 months (normal driving) - *Always consult the manual for exact intervals*.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Typically every 60,000 - 100,000 miles (100,000 - 160,000 km) depending on spark plug type (e.g., iridium).
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 5W-30 synthetic engine oil meeting API SN/SP or ILSAC GF-5/GF-6 (check manual for specific requirements and viscosity under different temperature conditions).
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) Green or equivalent silicate-free, long-life coolant.
Transmission Fluid Manual:
API GL-4 or GL-5 SAE 75W-90 synthetic gear oil (verify specific recommendation and capacity in manual).
Transmission Fluid Sst:
Mitsubishi DiaQueen SSTF-1 or equivalent specialized Twin Clutch SST fluid (verify specific recommendation and capacity in manual).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Typically ATF Dexron III or equivalent (verify in manual).
Known Issues
Clutch Wear:
Aggressive driving can lead to premature clutch wear, especially in manual transmission models.
Sst Reliability:
Early models of the Twin Clutch SST transmission have had reports of occasional reliability issues, requiring specific fluid changes and diagnostics.
Turbo Lag:
While the 4B11T is responsive, some drivers experience noticeable turbo lag in lower RPMs.
Suspension Bushings:
High-performance demands can lead to wear in suspension bushings over time.
📚 Vehicle History
Brand Heritage
Rally Legacy:
The Mitsubishi Lancer Evolution lineage is deeply rooted in motorsport, particularly the World Rally Championship (WRC), with numerous championship titles.
Model Evolution
Evolution X Introduction:
The tenth generation (Evo X) marked a significant redesign, featuring a new platform, the 4B11T engine, and the advanced S-AWC system, moving away from the older 4G63 engine.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years:
2007 - 2016 (Global production for the CZ4A chassis code).
🏆 Awards & Recognition
Recognitions
Performance Car Awards:
The Lancer Evolution X received numerous accolades for its performance, handling, and motorsport pedigree from various automotive publications and organizations during its production run.
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