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Mitsubishi Lancer Evolution 3 1995-1996 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution III Model Variant: GSR Production Years: 1995-1996 Codes Chassis Code: CE9A Engine Code: 4G63T 👋 Introduction Market Position Segment: Performance Compact Sedan, Rally Homologation Special Target Audience: Enthusiasts, Performance Drivers, Motorsport Participants, DIY Mechanics Competitive Analysis Competitors 1995: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Evoluzione Key Features Engine: Iconic 4G63T Turbocharged Inline-4 Drivetrain: Advanced All-Wheel Drive (AYC - Active Yaw Control) Aerodynamics: Aggressive Body Kit, Large Rear Wing, Functional Hood Vents Suspension: Performance-Tuned Independent Suspension 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Manual Scope: Comprehensive repair, maintenance, and diagnostics Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Drivetrain, Transmission, Differential, Clutch Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Wiring Diagrams, ECUs, Sensors, Lighting, Audio, Power Accessories Body: Exterior Panels, Interior Trim, Glass, Doors, Seats Climate Control: HVAC System, Refrigerant Charging Procedures Included Maintenance: Scheduled Service, Fluid Changes, Filter Replacements, Lubrication Repair: Component Disassembly, Reassembly, Overhaul, Replacement Diagnostics: Troubleshooting Guides, DTC Interpretation, Fault Finding Specifications: Torque Specifications, Clearances, Tolerances, Electrical Values Technical Depth Depth: Full Engine Rebuilds, Transmission Overhauls, Advanced Electrical Diagnostics, Suspension Geometry Alignment Level: Professional Technician Level 📊 Manual Specifications File Format File Type: PDF Searchability: Fully Searchable Text Content Print Quality Print Readability: High Resolution for Clear Printing of Diagrams and Text Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T DOHC Inline-4 Aspiration: Turbocharged and Intercooled Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 Performance Horsepower: 270 PS (266 hp) @ 6,000 RPM Torque: 304 Nm (224 lb-ft) @ 3,000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point Fuel Type: Unleaded Gasoline (95 RON Minimum Recommended) Engine Management ECU: Mitsubishi Electronic Control Unit (ECU) Ignition System: Electronic Ignition System 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transaxle Drivetrain Layout: All-Wheel Drive (AWD) Optional Optional Transmission: None Available for Evo III Features Ayc: Active Yaw Control (AYC) System for enhanced cornering Transfer Case: Mechanical Center Differential with Viscous Coupling Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 Gear Oil Transfer Case Fluid: GL-5, SAE 75W-90 Gear Oil Ayc Fluid: Refer to Manual for Specific AYC Pump Fluid Specification 📐 Dimensions Exterior Length: 4350 mm (171.3 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2600 mm (102.4 in) Track Width Front: 1505 mm (59.3 in) Track Width Rear: 1500 mm (59.1 in) Weights Curb Weight: Approx. 1360 kg (2998 lbs) Gross Vehicle Weight Rating: Not Specified (Refer to Vehicle VIN Plate) Wheels Tires Wheel Size Standard: 16 x 7.0 JJ Bolt Pattern: 5x114.3 mm (5x4.5 in) Tire Size Standard: 205/50R16 🛡️ Safety Features Ratings Crash Test Ratings: No specific ratings available for this era/region, but designed to FIA Group A homologation standards. Active Features AWD: Advanced All-Wheel Drive with AYC for enhanced traction and stability Brakes: Front Ventilated Discs, Rear Solid Discs (Optional ABS) Passive Features Seatbelts: 3-point front seatbelts, 2-point rear seatbelts Body Structure: Reinforced chassis and safety cell construction Airbags: Driver-side airbag optional/standard depending on market 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette Player (CD player optional in some markets) Driver Assistance ABS: Anti-lock Braking System (Optional) Ayc: Active Yaw Control (AYC) for torque vectoring and cornering stability Connectivity Bluetooth: Not Available Usb: Not Available 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km (3,000 miles) or 6 months, whichever comes first Air Filter: Replace every 20,000 km (12,000 miles) Spark Plugs: Replace every 40,000 km (24,000 miles) Timing Belt: Replace every 80,000 km (50,000 miles) or 4 years Fluid Specifications Engine Oil: API SG or SH, SAE 10W-30 or 10W-40 Synthetic Coolant: Mitsubishi Super Long Life Coolant (SLLC) or equivalent (50/50 mix) Brake Fluid: DOT 3 or DOT 4 (High-Temperature) Known Issues Engine: Cracked cylinder heads (especially with high boost/heat), worn valve stem seals, turbocharger failure Drivetrain: AYC pump failure, differential wear, clutch wear Electrical: Corroded wiring harnesses, ECU issues, sensor failures Chassis: Rust in common areas (wheel arches, sills), worn suspension bushings 📚 Vehicle History Brand Heritage Rally Legacy: Mitsubishi's extensive history and success in the World Rally Championship (WRC) Model Evolution Evo Series: Third iteration of the Lancer Evolution, building on the Evo I and II platforms Key Changes From Evo Ii: Increased turbo boost, revised ECU mapping, larger intercooler, improved AYC system, chassis bracing, revised suspension geometry Production Production Location: Japan Production Volume: Limited, homologation special for Group A racing 🏆 Awards & Recognition Recognitions Motorsport Success: Key model in Mitsubishi's WRC success, contributing to driver and manufacturer championships.
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Mitsubishi Lancer Evolution 3 1995-1996 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution III
Model Variant:
GSR
Production Years:
1995-1996
Codes
Chassis Code:
CE9A
Engine Code:
4G63T
👋 Introduction
Market Position
Segment:
Performance Compact Sedan, Rally Homologation Special
Target Audience:
Enthusiasts, Performance Drivers, Motorsport Participants, DIY Mechanics
Competitive Analysis
Competitors 1995:
Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale Evoluzione
Key Features
Engine:
Iconic 4G63T Turbocharged Inline-4
Drivetrain:
Advanced All-Wheel Drive (AYC - Active Yaw Control)
Aerodynamics:
Aggressive Body Kit, Large Rear Wing, Functional Hood Vents
Suspension:
Performance-Tuned Independent Suspension
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair Manual
Scope:
Comprehensive repair, maintenance, and diagnostics
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Drivetrain, Transmission, Differential, Clutch
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Wiring Diagrams, ECUs, Sensors, Lighting, Audio, Power Accessories
Body:
Exterior Panels, Interior Trim, Glass, Doors, Seats
Climate Control:
HVAC System, Refrigerant Charging
Procedures Included
Maintenance:
Scheduled Service, Fluid Changes, Filter Replacements, Lubrication
Repair:
Component Disassembly, Reassembly, Overhaul, Replacement
Diagnostics:
Troubleshooting Guides, DTC Interpretation, Fault Finding
Specifications:
Torque Specifications, Clearances, Tolerances, Electrical Values
Technical Depth
Depth:
Full Engine Rebuilds, Transmission Overhauls, Advanced Electrical Diagnostics, Suspension Geometry Alignment
Level:
Professional Technician Level
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully Searchable Text Content
Print Quality
Print Readability:
High Resolution for Clear Printing of Diagrams and Text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63T DOHC Inline-4
Aspiration:
Turbocharged and Intercooled
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
270 PS (266 hp) @ 6,000 RPM
Torque:
304 Nm (224 lb-ft) @ 3,000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-point
Fuel Type:
Unleaded Gasoline (95 RON Minimum Recommended)
Engine Management
ECU:
Mitsubishi Electronic Control Unit (ECU)
Ignition System:
Electronic Ignition System
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transaxle
Drivetrain Layout:
All-Wheel Drive (AWD)
Optional
Optional Transmission:
None Available for Evo III
Features
Ayc:
Active Yaw Control (AYC) System for enhanced cornering
Transfer Case:
Mechanical Center Differential with Viscous Coupling
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 Gear Oil
Transfer Case Fluid:
GL-5, SAE 75W-90 Gear Oil
Ayc Fluid:
Refer to Manual for Specific AYC Pump Fluid Specification
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2600 mm (102.4 in)
Track Width Front:
1505 mm (59.3 in)
Track Width Rear:
1500 mm (59.1 in)
Weights
Curb Weight:
Approx. 1360 kg (2998 lbs)
Gross Vehicle Weight Rating:
Not Specified (Refer to Vehicle VIN Plate)
Wheels Tires
Wheel Size Standard:
16 x 7.0 JJ
Bolt Pattern:
5x114.3 mm (5x4.5 in)
Tire Size Standard:
205/50R16
🛡️ Safety Features
Ratings
Crash Test Ratings:
No specific ratings available for this era/region, but designed to FIA Group A homologation standards.
Active Features
AWD:
Advanced All-Wheel Drive with AYC for enhanced traction and stability
Brakes:
Front Ventilated Discs, Rear Solid Discs (Optional ABS)
Passive Features
Seatbelts:
3-point front seatbelts, 2-point rear seatbelts
Body Structure:
Reinforced chassis and safety cell construction
Airbags:
Driver-side airbag optional/standard depending on market
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette Player (CD player optional in some markets)
Driver Assistance
ABS:
Anti-lock Braking System (Optional)
Ayc:
Active Yaw Control (AYC) for torque vectoring and cornering stability
Connectivity
Bluetooth:
Not Available
Usb:
Not Available
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first
Air Filter:
Replace every 20,000 km (12,000 miles)
Spark Plugs:
Replace every 40,000 km (24,000 miles)
Timing Belt:
Replace every 80,000 km (50,000 miles) or 4 years
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-30 or 10W-40 Synthetic
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (50/50 mix)
Brake Fluid:
DOT 3 or DOT 4 (High-Temperature)
Known Issues
Engine:
Cracked cylinder heads (especially with high boost/heat), worn valve stem seals, turbocharger failure
Drivetrain:
AYC pump failure, differential wear, clutch wear
Electrical:
Corroded wiring harnesses, ECU issues, sensor failures
Chassis:
Rust in common areas (wheel arches, sills), worn suspension bushings
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi's extensive history and success in the World Rally Championship (WRC)
Model Evolution
Evo Series:
Third iteration of the Lancer Evolution, building on the Evo I and II platforms
Key Changes From Evo Ii:
Increased turbo boost, revised ECU mapping, larger intercooler, improved AYC system, chassis bracing, revised suspension geometry
Production
Production Location:
Japan
Production Volume:
Limited, homologation special for Group A racing
🏆 Awards & Recognition
Recognitions
Motorsport Success:
Key model in Mitsubishi's WRC success, contributing to driver and manufacturer championships.
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