Mitsubishi Lancer Evolution 4 and 5 EVO IV and V Service Repair Manual 1997-1998
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV / V Production Years Covered: 1997-1998 Codes Chassis Codes: CN9A (Evo IV), CP9A (Evo V) 👋 Introduction Market Position Target Audience: Owners of Mitsubishi Lancer Evolution IV and V seeking professional-level repair and maintenance guidance, DIY enthusiasts, and professional mechanics. Competitive Analysis Value Proposition: Provides the same comprehensive information as official dealership service manuals at a fraction of the cost, accessible via instant digital download. Key Features Completeness: Covers all models and engines within the specified production years, offering an exhaustive resource for maintenance and repair. Usability: Designed for easy viewing, zooming, and selective printing of pages, with step-by-step instructions suitable for all skill levels. 📋 Manual Details Coverage Areas Engine: Comprehensive overhaul and rebuilding, performance tuning, troubleshooting, firing orders, serpentine belt routings, timing belt service procedures. Drivetrain: Transmission removal and installation, in-car servicing, U-joint and CV-joint service procedures. Brakes: Detailed servicing procedures, specifications. Suspension Steering: Front end alignment procedures and specifications, suspension system servicing. Electrical Electronics: Complete wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes, troubleshooting and diagnostics. Body Chassis: Sunroof service. Climate Control: Air conditioning service and capacities. Page Count Estimated Pages: Over 1000 pages Manual Type Manual Type: Service Repair Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Management: Fuel injection, ignition system, emissions control, engine diagnostics. Braking System: ABS (Anti-lock Braking System) components, brake fluid specifications, rotor and pad service, caliper overhaul. Suspension System: Shock absorbers, struts, control arms, bushings, wheel bearing service. Steering System: Power steering system, steering rack, tie rod ends, alignment specifications. Transmission Drivetrain: Manual transmission components, clutch service, transfer case (if applicable), propeller shaft, CV joints. Cooling System: Radiator, water pump, thermostat, coolant capacity and type, fan operation. Fuel System: Fuel pump, injectors, fuel filter replacement, fuel pressure specifications. Exhaust System: Exhaust manifold, catalytic converter, muffler replacement. Body Exterior: Door panel removal, bumper service, lighting components, glass replacement. Body Interior: Seat removal, dashboard disassembly, interior trim components. Procedures Included Engine Rebuilding: Piston and ring replacement, bearing inspection and replacement, cylinder head gasket replacement, camshaft timing and adjustment. Timing Belt Service: Inspection, tensioner adjustment, replacement procedures, timing marks alignment. Brake Service: Pad and rotor replacement, brake bleeding, caliper service. Alignment: Camber, caster, and toe adjustment procedures and specifications. Transmission Overhaul: Gearbox disassembly, inspection of synchros and bearings, reassembly. Air Conditioning Service: Refrigerant charging capacities, leak testing, component replacement. Troubleshooting: Step-by-step diagnostic procedures for various vehicle systems, use of diagnostic trouble codes (DTCs). Wiring Diagrams: Detailed schematics for engine, transmission, chassis, body, and comfort systems, including lighting and audio. Technical Depth Diagnostic Capabilities: Covers factory-level diagnostic trouble tree charts and computer diagnostic codes for in-depth system analysis. Repair Scope: Encompasses everything from routine maintenance to complete engine and transmission rebuilds, ensuring full vehicle restoration capability. Illustration Quality: Hundreds of illustrations and diagrams for clear visual guidance on disassembly, assembly, and component identification. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac. Reader Requirement: Adobe PDF Reader required. Print Quality Printability: All pages are printable, allowing for use in workshop environments without damaging original document. Zoom Capability: PDF allows for zooming to view detailed parts and diagrams. Binding Type Digital Format: Digital download Paper Type Physical Format: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 2.0L 4G63 Turbocharged Inline-4 Performance Horsepower Evo Iv: Approximately 280 PS (276 hp; 206 kW) at 6,500 rpm (JDM specification, often higher in other markets). Torque Evo Iv: Approximately 350 Nm (258 lb-ft) at 3,000 rpm (JDM specification). Horsepower Evo V: Approximately 280 PS (276 hp; 206 kW) at 6,500 rpm (JDM specification, often higher in other markets). Torque Evo V: Approximately 373 Nm (275 lb-ft) at 3,000 rpm (JDM specification). Fuel System Fuel Delivery: Multi-point fuel injection with electronic control. Turbocharger: Mitsubishi TD05H-16G (Evo IV), TD05HR-16G6-10.5T (Evo V) twin-scroll turbocharger. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission (Getrag / Mitsubishi) Optional Transmission Type: None offered from factory for these performance variants. Features All Wheel Drive: Advanced All-Wheel Drive (AWD) system, including Active Yaw Control (AYC) in Evo IV and Active Center Differential (ACD) in Evo V. 📐 Dimensions Exterior Wheelbase: Evo IV: 2600 mm (102.4 in); Evo V: 2635 mm (103.7 in) Length: Evo IV: 4345 mm (171.1 in); Evo V: 4360 mm (171.7 in) Width: Evo IV: 1770 mm (69.7 in); Evo V: 1770 mm (69.7 in) Height: Evo IV: 1415 mm (55.7 in); Evo V: 1405 mm (55.3 in) Weights Curb Weight: Approximately 1450-1470 kg (3197-3241 lbs) depending on specification. 🛡️ Safety Features Ratings Crash Test Data: While specific official ratings for these years and JDM models are limited in Western databases, the robust chassis and rally-bred engineering provided inherent safety features. The manual covers safety system diagnostics....
Owners of Mitsubishi Lancer Evolution IV and V seeking professional-level repair and maintenance guidance, DIY enthusiasts, and professional mechanics.
Competitive Analysis
Value Proposition:
Provides the same comprehensive information as official dealership service manuals at a fraction of the cost, accessible via instant digital download.
Key Features
Completeness:
Covers all models and engines within the specified production years, offering an exhaustive resource for maintenance and repair.
Usability:
Designed for easy viewing, zooming, and selective printing of pages, with step-by-step instructions suitable for all skill levels.
📋 Manual Details
Coverage Areas
Engine:
Comprehensive overhaul and rebuilding, performance tuning, troubleshooting, firing orders, serpentine belt routings, timing belt service procedures.
Drivetrain:
Transmission removal and installation, in-car servicing, U-joint and CV-joint service procedures.
Brakes:
Detailed servicing procedures, specifications.
Suspension Steering:
Front end alignment procedures and specifications, suspension system servicing.
Electrical Electronics:
Complete wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes, troubleshooting and diagnostics.
None offered from factory for these performance variants.
Features
All Wheel Drive:
Advanced All-Wheel Drive (AWD) system, including Active Yaw Control (AYC) in Evo IV and Active Center Differential (ACD) in Evo V.
📐 Dimensions
Exterior
Wheelbase:
Evo IV: 2600 mm (102.4 in); Evo V: 2635 mm (103.7 in)
Length:
Evo IV: 4345 mm (171.1 in); Evo V: 4360 mm (171.7 in)
Width:
Evo IV: 1770 mm (69.7 in); Evo V: 1770 mm (69.7 in)
Height:
Evo IV: 1415 mm (55.7 in); Evo V: 1405 mm (55.3 in)
Weights
Curb Weight:
Approximately 1450-1470 kg (3197-3241 lbs) depending on specification.
🛡️ Safety Features
Ratings
Crash Test Data:
While specific official ratings for these years and JDM models are limited in Western databases, the robust chassis and rally-bred engineering provided inherent safety features. The manual covers safety system diagnostics.
Active Features
Braking Systems:
Standard ABS (Anti-lock Braking System), performance-oriented brake calipers and rotors.
Passive Features
Restraint Systems:
Driver and passenger airbags, seatbelt pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory radio with CD/Cassette player (market dependent). Wiring diagrams for audio system included.
Driver Assistance
Ayc Acd Operation:
Advanced electronically controlled torque-vectoring systems (AYC for Evo IV, ACD for Evo V) to enhance grip and handling. Manual explains their function and diagnostics.
Connectivity
ECU Control:
Engine Control Unit (ECU) managing fuel injection, ignition timing, and turbo boost. Manual provides diagnostic codes and troubleshooting for ECU-related issues.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 km (3,000 miles) or 6 months, with high-performance oil recommended.
Timing Belt:
100,000 km (60,000 miles) or 5 years, whichever comes first. Crucial for the 4G63 engine.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-30, 5W-40) and API service classification. High-quality synthetic oil is highly recommended.
Coolant:
Ethylene glycol-based coolant. Capacity typically around 7.5 liters. Specific type and mix ratio detailed in manual.
Transmission Fluid:
Manual Transmission Fluid (MTF) - specific API GL-4 or GL-5 rating and viscosity as per manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual will specify exact type and change intervals.
Known Issues
Engine Component Wear:
Potential for piston ring wear and connecting rod bearing issues under extreme use or poor maintenance, especially if modified. Manual provides inspection procedures.
Ayc Acd System:
AYC/ACD pump and lines can develop leaks or fail; manual details troubleshooting and fluid checks.
Turbocharger Longevity:
Requires diligent maintenance, proper cool-down procedures, and high-quality oil to ensure longevity. Manual covers turbocharger inspection and service.
📚 Vehicle History
Brand Heritage
Motorsport Connection:
Direct lineage from Mitsubishi's World Rally Championship (WRC) success, built as a homologation special for Group A rallying.
Model Evolution
Evo Iv Introduction:
Introduced in August 1996, featuring a redesigned chassis and significant mechanical upgrades including AYC.
Evo V Introduction:
Introduced in January 1998, a significant refresh with wider track, larger wheels, revised bodywork, and the introduction of ACD and a twin-scroll turbocharger.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Dominance:
These models were directly developed for and utilized in the World Rally Championship, showcasing their performance pedigree. The manual reflects this rally-bred engineering.