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Mitsubishi Lancer Evolution 6 1999-2001 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI (Evo VI) Model Designation: CP9A Generation Generation Code: 6th Generation (CP9A chassis) Codes Chassis Code: CP9A 👋 Introduction Market Position Segment: Performance Rally Homologation Special Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Toyota Celica GT-Four Key Features Performance Focus: Engineered for rallying, featuring advanced all-wheel-drive systems and robust engine performance. Value Proposition Owner Benefit: Empowers owners with factory-accurate information to perform maintenance, diagnostics, and repairs, saving on dealership costs. 📋 Manual Details Coverage Areas Applicable Years: 1999, 2000, 2001 Page Count Estimated Page Count: Comprehensive (exact count not specified, but implies extensive detail) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), Transmission (Manual and Automatic options), Drivetrain (All-Wheel Drive System, AYC, ACD) Chassis: Suspension (Front & Rear), Steering, Brakes (ABS & non-ABS), Wheels and Tires Electrical: Engine Control System (ECU), Ignition System, Fuel System Controls, Lighting, Instrumentation, Power Accessories, Body Electrical Body: Body Structure, Exterior Panels, Interior Trim, Doors, Windows, Seats Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Diagnosis and Repair Troubleshooting: Diagnostic Flowcharts, Symptom-Based Problem Resolution, Electrical Troubleshooting Specifications: Torque Specifications, Tolerances, Alignment Data, Electrical Schematics Technical Depth Depth: Factory-level detail for diagnosis, repair, and maintenance. Covers component removal, disassembly, reassembly, and adjustment. 📊 Manual Specifications File Format Readability: Optimized for digital viewing with Adobe PDF Reader. Searchable text for efficient information retrieval. Print Quality Output: High-resolution PDF suitable for printing individual sections or the entire manual. Binding Type Delivery Method: Digital Download (PDF) Paper Type Compatibility: Compatible with all Windows and Mac operating systems. Requires Adobe PDF Reader and WinZip for extraction. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: DOHC Inline-4, 16-Valve, Turbocharged, Intercooled Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 (typical) Power Output Ps Hp: 280 PS (276 hp) @ 6500 rpm (JDM Spec) Torque Output Nm Lb-Ft: 332 Nm (245 lb-ft) @ 3000 rpm (JDM Spec) Performance Redline Rpm: 7500 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) with Electronic Control Unit (ECU) Fuel Type: Unleaded Premium Unleaded Gasoline (95 RON minimum recommended) Ignition System: Electronic ignition with distributorless coil-on-plug ignition (DIS) 🔧 Transmission Standard Type: 5-Speed Manual Transmission (Type R) Optional Type: 4-Speed Automatic Transmission (Available on some markets/trims) Features AWD Integration: Integrated with Active Yaw Control (AYC) and Active Center Differential (ACD) for optimized traction and handling. Clutch Type: Hydraulically actuated, single-plate dry clutch (manual transmission) 📐 Dimensions Exterior Length: 4350 mm (171.3 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2600 mm (102.4 in) Front Track: 1500 mm (59.1 in) Rear Track: 1495 mm (58.9 in) Weights Curb Weight Kg Lbs: Approx. 1400-1450 kg (3086-3197 lbs) depending on trim and options Gross Vehicle Weight Rating Kg Lbs: Not specified, consult specific vehicle compliance plate. 🛡️ Safety Features Ratings Crash Test Results: Specific crash test ratings for this era may vary by region. Refer to NHTSA or equivalent for regional data. Active Features Traction Control: Active Yaw Control (AYC) and Active Center Differential (ACD) are primary active safety/performance features. Braking System: Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution) on applicable models. Passive Features Airbags: Driver and Front Passenger Airbags (Standard) Seatbelts: 3-point inertia reel seatbelts with pretensioners and load limiters. Body Reinforcement: Reinforced chassis and safety cell structure for enhanced occupant protection. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM stereo with CD player and 4 or 6 speaker system. Upgrades common. Driver Assistance Active Handling: AYC (Active Yaw Control) and ACD (Active Center Differential) are advanced systems that actively manage torque distribution for cornering stability and traction. Connectivity Original Connectivity: Limited to basic audio and climate controls. No integrated Bluetooth or navigation in stock form. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first, depending on driving conditions. Hard driving requires more frequent changes. Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km). Spark Plugs: Platinum-tipped spark plugs typically last 60,000 - 100,000 miles (96,000 - 160,000 km). Check manual for specific recommendations and gap. Timing Belt: Crucial component. Replace every 60,000 miles (96,000 km) or 5 years. This is an interference engine, so belt failure is catastrophic. Fluid Specifications Engine Oil: API SG/SH/SJ certified, SAE 10W-30 or 10W-40. Synthetic oils are highly recommended for performance applications. Coolant: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors) mixed 50/50 with distilled water. Transmission Fluid Manual: API GL-3 or GL-4, SAE 75W-90 gear oil. Specific Mitsubishi...
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Mitsubishi Lancer Evolution 6 1999-2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VI (Evo VI)
Model Designation:
CP9A
Generation
Generation Code:
6th Generation (CP9A chassis)
Codes
Chassis Code:
CP9A
👋 Introduction
Market Position
Segment:
Performance Rally Homologation Special
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Escort RS Cosworth, Toyota Celica GT-Four
Key Features
Performance Focus:
Engineered for rallying, featuring advanced all-wheel-drive systems and robust engine performance.
Value Proposition
Owner Benefit:
Empowers owners with factory-accurate information to perform maintenance, diagnostics, and repairs, saving on dealership costs.
📋 Manual Details
Coverage Areas
Applicable Years:
1999, 2000, 2001
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but implies extensive detail)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63T), Transmission (Manual and Automatic options), Drivetrain (All-Wheel Drive System, AYC, ACD)
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS & non-ABS), Wheels and Tires
Electrical:
Engine Control System (ECU), Ignition System, Fuel System Controls, Lighting, Instrumentation, Power Accessories, Body Electrical
Body:
Body Structure, Exterior Panels, Interior Trim, Doors, Windows, Seats
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Diagnosis and Repair
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Problem Resolution, Electrical Troubleshooting
Specifications:
Torque Specifications, Tolerances, Alignment Data, Electrical Schematics
Technical Depth
Depth:
Factory-level detail for diagnosis, repair, and maintenance. Covers component removal, disassembly, reassembly, and adjustment.
📊 Manual Specifications
File Format
Readability:
Optimized for digital viewing with Adobe PDF Reader. Searchable text for efficient information retrieval.
Print Quality
Output:
High-resolution PDF suitable for printing individual sections or the entire manual.
Binding Type
Delivery Method:
Digital Download (PDF)
Paper Type
Compatibility:
Compatible with all Windows and Mac operating systems. Requires Adobe PDF Reader and WinZip for extraction.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
DOHC Inline-4, 16-Valve, Turbocharged, Intercooled
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1 (typical)
Power Output Ps Hp:
280 PS (276 hp) @ 6500 rpm (JDM Spec)
Torque Output Nm Lb-Ft:
332 Nm (245 lb-ft) @ 3000 rpm (JDM Spec)
Performance
Redline Rpm:
7500 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) with Electronic Control Unit (ECU)
Fuel Type:
Unleaded Premium Unleaded Gasoline (95 RON minimum recommended)
Ignition System:
Electronic ignition with distributorless coil-on-plug ignition (DIS)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (Type R)
Optional
Type:
4-Speed Automatic Transmission (Available on some markets/trims)
Features
AWD Integration:
Integrated with Active Yaw Control (AYC) and Active Center Differential (ACD) for optimized traction and handling.
Clutch Type:
Hydraulically actuated, single-plate dry clutch (manual transmission)
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2600 mm (102.4 in)
Front Track:
1500 mm (59.1 in)
Rear Track:
1495 mm (58.9 in)
Weights
Curb Weight Kg Lbs:
Approx. 1400-1450 kg (3086-3197 lbs) depending on trim and options
Gross Vehicle Weight Rating Kg Lbs:
Not specified, consult specific vehicle compliance plate.
🛡️ Safety Features
Ratings
Crash Test Results:
Specific crash test ratings for this era may vary by region. Refer to NHTSA or equivalent for regional data.
Active Features
Traction Control:
Active Yaw Control (AYC) and Active Center Differential (ACD) are primary active safety/performance features.
Braking System:
Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution) on applicable models.
Passive Features
Airbags:
Driver and Front Passenger Airbags (Standard)
Seatbelts:
3-point inertia reel seatbelts with pretensioners and load limiters.
Body Reinforcement:
Reinforced chassis and safety cell structure for enhanced occupant protection.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with CD player and 4 or 6 speaker system. Upgrades common.
Driver Assistance
Active Handling:
AYC (Active Yaw Control) and ACD (Active Center Differential) are advanced systems that actively manage torque distribution for cornering stability and traction.
Connectivity
Original Connectivity:
Limited to basic audio and climate controls. No integrated Bluetooth or navigation in stock form.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first, depending on driving conditions. Hard driving requires more frequent changes.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Platinum-tipped spark plugs typically last 60,000 - 100,000 miles (96,000 - 160,000 km). Check manual for specific recommendations and gap.
Timing Belt:
Crucial component. Replace every 60,000 miles (96,000 km) or 5 years. This is an interference engine, so belt failure is catastrophic.
Fluid Specifications
Engine Oil:
API SG/SH/SJ certified, SAE 10W-30 or 10W-40. Synthetic oils are highly recommended for performance applications.
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors) mixed 50/50 with distilled water.
Transmission Fluid Manual:
API GL-3 or GL-4, SAE 75W-90 gear oil. Specific Mitsubishi part numbers recommended.
Transmission Fluid Auto:
Mitsubishi DiaQueen ATF-J2 or equivalent Dexron III/Mercon compatible fluid.
Differentials And Transfer Case:
API GL-5, SAE 75W-90 gear oil. AYC unit requires specific Mitsubishi gear oil (e.g., DiaQueen LSD Gear Oil).
Known Issues
Engine Reliability:
Known for robust 4G63T engine. Common issues include valve stem seals, turbo wear (especially if not maintained), and clutch wear with hard use.
Ancillary Systems:
AYC/ACD pump failure, oil cooler leaks, power steering pump issues can occur with age and mileage.
Body And Interior:
Rust can be an issue in certain climates, especially around wheel arches and sills. Interior plastics can show wear.
📚 Vehicle History
Brand Heritage
Motorsport Roots:
Directly derived from Mitsubishi's successful World Rally Championship (WRC) efforts.
Model Evolution
Previous Generation:
Evolved from the Lancer Evolution V (CP9A chassis, pre-facelift).
Key Enhancements Over Evo V:
Wider front bumper, larger intercooler, revised AYC system, lighter flywheel, turbocharger improvements, and optional ACD on RS models.
Production
Production Period:
1999-2001
Notable Variants:
GSR (Luxury/Performance), RS (Rally Sport - stripped down, more performance-oriented, often with ACD), Tommi Mäkinen Edition (TME - special edition based on RS, limited production).
🏆 Awards & Recognition
Recognitions
Rally Dominance:
The Evolution platform dominated the FIA World Rally Championship in the late 1990s, cementing its performance credentials.
Performance Reviews:
Consistently praised by automotive journalists for its sharp handling, potent powertrain, and four-wheel-drive grip.
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