🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII (EVO VIII) Product Name: Mitsubishi Lancer Evolution 8 EVO VIII 2003 2004 2005 Car Workshop Repair Service Manual Download Codes Platform Code: CT9A Engine Code Primary: 4G63 Engine Code Variant Primary: 4G63T (MIVEC) 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, tuners, owners seeking in-depth repair knowledge Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Honda Civic Type R (older generations) Key Features Legendary Status: Iconic rally-bred performance car Drivetrain Technology: Symmetrical All-Wheel Drive, Active Center Differential (ACD), Super Active Yaw Control (optional) Engine Reputation: Robust and highly tunable 4G63T engine 📋 Manual Details Coverage Areas Covered Years: 2003, 2004, 2005 Market Coverage: Global (primarily JDM, USDM, EUDM) Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (complete overhaul, timing, lubrication, cooling) Engine Management: Yes (ECU, sensors, ignition, fuel injection, emissions control, MIVEC) Transmission: Yes (manual and SST, including differential, transfer case) Drivetrain: Yes (front/rear differentials, driveshafts, ACD - Active Center Differential) Suspension: Yes (front MacPherson strut, rear multi-link, coilover adjustments, bushings) Brakes: Yes (front Brembo 4-piston calipers, rear Brembo 2-piston calipers, ABS, EBD) Steering: Yes (power steering system, steering column, alignment specifications) Electrical System: Yes (wiring diagrams, battery, charging system, starting system, lighting, accessories) Body And Chassis: Yes (body panels, doors, glass, frame, rust prevention, undercoating) HVAC: Yes (heating, ventilation, air conditioning system) Interior Trim: Yes (seats, dashboard, door panels, carpeting) Procedures Included Maintenance: Yes (scheduled maintenance, fluid changes, filter replacements, tune-ups) Repair: Yes (component removal, installation, overhaul, replacement) Troubleshooting: Yes (diagnostic charts, symptom-based solutions, error code interpretation) Diagnostics: Yes (OBD-II, sensor testing, circuit testing) Specifications: Yes (torque values, clearances, alignment settings, fluid capacities) Technical Depth Depth: Comprehensive (from basic adjustments to full engine/transmission rebuilds) 📊 Manual Specifications File Format Digital Format: PDF Searchable Text: Yes (if original digital file) Printable: Yes Print Quality Illustration Quality: High-resolution, clear diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, DOHC, 16-Valve, turbocharged and intercooled Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Ps Jdm: 280 PS @ 6500 rpm (often underestimated, JDM 'gentleman's agreement') Horsepower Ps Usdm: 271 hp @ 6500 rpm (USDM specification) Torque Nm Jdm: 343 Nm @ 3000 rpm (JDM specification) Torque Lb-Ft Usdm: 273 lb-ft @ 3500 rpm (USDM specification) Turbocharger: Mitsubishi TD05HR-16G (twin-scroll) Engine Technology: MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on intake camshaft Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (premium, 91 octane or higher recommended) Fuel Injectors: Bosch 550cc (stock, often upgraded for tuning) 🔧 Transmission Standard Type: 6-speed Manual Transmission (Getrag 'Dogleg' option not available on VIII, standard H-pattern) Optional Type: None (only manual offered for EVO VIII in most markets) Features Drivetrain Control: Symmetrical AWD with Active Center Differential (ACD) and front helical LSD Acd Modes: Tarmac, Gravel, Snow Rear Differential: Helical Limited Slip Differential (LSD) 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Track Front: 1510 mm (59.4 in) Track Rear: 1505 mm (59.3 in) Ground Clearance: 140 mm (5.5 in) Weights Curb Weight: Approx. 1400-1450 kg (3086-3197 lbs) Gross Vehicle Weight Rating: Not specified in standard manual, typically around 1800 kg Towing Capacity: Not rated 🛡️ Safety Features Ratings NHTSA Crash Test Front Impact: 4-star (driver), 4-star (passenger) - 2004 Model Year (USDM) IIHS Crash Test Side Impact: Acceptable (2004 Model Year, varies by specific test) Active Features ABS: Yes (Anti-lock Braking System) with EBD (Electronic Brakeforce Distribution) Traction Control: Yes (Active Traction Control - ATC) Stability Control: No (Not equipped with Electronic Stability Control - ESC/VSC) Passive Features Airbags Front: Yes (Driver and Passenger SRS Airbags) Airbags Side: Optional/Market Dependent (Side SRS Airbags not standard) Seatbelts: 3-point ELR seatbelts with pretensioners and force limiters Rollover Protection: Reinforced chassis structure 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player (aftermarket options common) Speaker System: Basic factory speaker system (often upgraded by owners) Driver Assistance Cruise Control: Yes Parking Sensors: No Connectivity Bluetooth: No (factory installed) Usb Port: No (factory installed) 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (severe use interval may be shorter) Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months Spark Plug Replacement: Every 30,000 miles (48,000 km) (Iridium plugs) Timing Belt Replacement: Every 60,000 miles (96,000 km) or 4 years (CRITICAL component, includes tensioner and idlers) Fluid Specifications Engine Oil: SAE 5W-30 (API SG or higher, ILSAC...