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Mitsubishi Lancer Evolution 9 2005-2007 Repair Service

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Variant: Evolution IX (CT9A) Production Years Covered: 2005, 2006, 2007 Codes Chassis Code: CT9A 👋 Introduction Market Position Positioning: High-performance rally-bred homologation special, celebrated for its advanced AWD system and potent turbocharged engine. Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII, Mitsubishi Lancer Evolution VII Key Features Performance Focus: Emphasis on handling, acceleration, and driver engagement through sophisticated mechanical systems. Manual Utility: Designed for both professional technicians and dedicated DIY enthusiasts with basic mechanical understanding. Target Audience Audience: Mitsubishi Lancer Evolution IX owners, mechanics, performance tuners, enthusiasts. 📋 Manual Details Coverage Areas Primary Coverage: 2005-2007 Mitsubishi Lancer Evolution IX Page Count Estimated Page Count: Extensive (typical factory manuals are 2000+ pages) Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip/Unzipping software Compatibility Operating Systems: Windows, Mac 📖 Manual Coverage Systems Covered Engine: 4G63 (2.0L MIVEC Turbocharged Inline-4) Drivetrain: All-Wheel Drive (S-AWC - Super All-Wheel Control), Active Center Differential (ACD), Active Yaw Control (AYC) Transmission: 6-speed manual transmission (GETRAG MD97W) Suspension: Front: MacPherson Strut, Rear: Multi-link Independent Brakes: Front: Brembo 4-piston calipers, Rear: Brembo 2-piston calipers Electrical System: ECU, wiring diagrams, lighting, ignition, charging system, power windows, audio Body And Chassis: Frame, body panels, doors, interior trim, bumpers Cooling System: Radiator, fan, thermostat, coolant Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel tank Exhaust System: Manifold, catalytic converter, muffler HVAC: Air conditioning, heater, ventilation Steering: Power steering system, steering column Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic trouble codes (DTCs), common fault diagnosis, performance issues Disassembly And Assembly: Engine components, transmission, suspension parts, body panels, interior components Repair: Engine rebuild, transmission overhaul, brake system repair, electrical component replacement Cleaning And Reinstalling: Component cleaning, proper reassembly techniques Torque Specifications: Precise torque values for critical fasteners Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and drivetrain rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: YES (Full Printable) Zoom Functionality: YES (Zoom IN/OUT) Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 Engine Type: DOHC 16-valve turbocharged inline-4 Displacement: 2.0 Liters (1997 cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Est: 286 hp @ 6500 rpm (JDM/USDM specific variants may vary slightly) Torque Est: 289 lb-ft @ 3500 rpm (JDM/USDM specific variants may vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Turbo Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Engine Management Engine Control Unit: ECU with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) and turbocharger control 🔧 Transmission Standard Type: 6-speed Manual Transmission Gearbox Model: GETRAG MD97W Optional Type: None (Manual transmission only) Features Drivetrain System: S-AWC (Super All-Wheel Control) integrating ACD, AYC, ABS, and ASC Center Differential: Electronic Active Center Differential (ACD) with driver-selectable modes (Tarmac, Gravel, Snow) Rear Differential: Electronic Active Yaw Control (AYC) system Fluid Specifications Transmission Fluid: Refer to manual for specific API GL-4/GL-5 or equivalent specification (e.g., Mitsubishi DiaQueen LSD Gear Oil). 📐 Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,625 mm (103.3 in) Track Width Front: Approx. 1,505 mm (59.3 in) Track Width Rear: Approx. 1,505 mm (59.3 in) Weights Curb Weight Est: Approx. 1,450-1,500 kg (3,197-3,307 lbs) depending on trim and options. Gross Vehicle Weight Rating: Refer to vehicle's VIN plate/owner's manual 🛡️ Safety Features Ratings NHTSA Overall Rating: Not widely published for this specific model year/variant, but generally considered a safe vehicle for its class. Active Features Stability Control: Active Stability Control (ASC) Traction Control: Integrated into S-AWC system Anti Lock Brakes: Anti-lock Braking System (ABS) Passive Features Airbags: Front airbags, Side airbags (optional/standard by region) Seatbelts: 3-point ELR seatbelts with pre-tensioners Body Structure: Reinforced impact-absorbing body structure 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo with optional Rockford Fosgate audio system. Display: Digital odometer, fuel gauge, engine temperature gauge, tachometer. Driver Assistance Traction Control System: Integrated into S-AWC system for enhanced stability and grip. Connectivity Connectivity Features: Limited by era; primarily focused on vehicle dynamics and performance control. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe driving conditions). 7,500 miles (12,000 km) or 12 months for normal conditions. Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: Every 30,000 miles (48,000 km) with iridium-tipped spark plugs. Timing Belt Replacement: Refer to manual, typically around 90,000 miles (144,000 km). Critical item...
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Sku: 467163
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Mitsubishi Lancer Evolution 9 2005-2007 Repair Service
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Model Variant:
Evolution IX (CT9A)
Production Years Covered:
2005, 2006, 2007
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Positioning:
High-performance rally-bred homologation special, celebrated for its advanced AWD system and potent turbocharged engine.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII, Mitsubishi Lancer Evolution VII
Key Features
Performance Focus:
Emphasis on handling, acceleration, and driver engagement through sophisticated mechanical systems.
Manual Utility:
Designed for both professional technicians and dedicated DIY enthusiasts with basic mechanical understanding.
Target Audience
Audience:
Mitsubishi Lancer Evolution IX owners, mechanics, performance tuners, enthusiasts.
📋 Manual Details
Coverage Areas
Primary Coverage:
2005-2007 Mitsubishi Lancer Evolution IX
Page Count
Estimated Page Count:
Extensive (typical factory manuals are 2000+ pages)
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip/Unzipping software
Compatibility
Operating Systems:
Windows, Mac
📖 Manual Coverage
Systems Covered
Engine:
4G63 (2.0L MIVEC Turbocharged Inline-4)
Drivetrain:
All-Wheel Drive (S-AWC - Super All-Wheel Control), Active Center Differential (ACD), Active Yaw Control (AYC)
Transmission:
6-speed manual transmission (GETRAG MD97W)
Suspension:
Front: MacPherson Strut, Rear: Multi-link Independent
Brakes:
Front: Brembo 4-piston calipers, Rear: Brembo 2-piston calipers
Electrical System:
ECU, wiring diagrams, lighting, ignition, charging system, power windows, audio
Body And Chassis:
Frame, body panels, doors, interior trim, bumpers
Cooling System:
Radiator, fan, thermostat, coolant
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel tank
Exhaust System:
Manifold, catalytic converter, muffler
HVAC:
Air conditioning, heater, ventilation
Steering:
Power steering system, steering column
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), common fault diagnosis, performance issues
Disassembly And Assembly:
Engine components, transmission, suspension parts, body panels, interior components
Repair:
Engine rebuild, transmission overhaul, brake system repair, electrical component replacement
Cleaning And Reinstalling:
Component cleaning, proper reassembly techniques
Torque Specifications:
Precise torque values for critical fasteners
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and drivetrain rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
YES (Full Printable)
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63
Engine Type:
DOHC 16-valve turbocharged inline-4
Displacement:
2.0 Liters (1997 cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower Est:
286 hp @ 6500 rpm (JDM/USDM specific variants may vary slightly)
Torque Est:
289 lb-ft @ 3500 rpm (JDM/USDM specific variants may vary slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Turbo
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Engine Management
Engine Control Unit:
ECU with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) and turbocharger control
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Gearbox Model:
GETRAG MD97W
Optional
Type:
None (Manual transmission only)
Features
Drivetrain System:
S-AWC (Super All-Wheel Control) integrating ACD, AYC, ABS, and ASC
Center Differential:
Electronic Active Center Differential (ACD) with driver-selectable modes (Tarmac, Gravel, Snow)
Rear Differential:
Electronic Active Yaw Control (AYC) system
Fluid Specifications
Transmission Fluid:
Refer to manual for specific API GL-4/GL-5 or equivalent specification (e.g., Mitsubishi DiaQueen LSD Gear Oil).
📐 Dimensions
Exterior
Length:
Approx. 4,490 mm (176.8 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Wheelbase:
Approx. 2,625 mm (103.3 in)
Track Width Front:
Approx. 1,505 mm (59.3 in)
Track Width Rear:
Approx. 1,505 mm (59.3 in)
Weights
Curb Weight Est:
Approx. 1,450-1,500 kg (3,197-3,307 lbs) depending on trim and options.
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate/owner's manual
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Not widely published for this specific model year/variant, but generally considered a safe vehicle for its class.
Active Features
Stability Control:
Active Stability Control (ASC)
Traction Control:
Integrated into S-AWC system
Anti Lock Brakes:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front airbags, Side airbags (optional/standard by region)
Seatbelts:
3-point ELR seatbelts with pre-tensioners
Body Structure:
Reinforced impact-absorbing body structure
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo with optional Rockford Fosgate audio system.
Display:
Digital odometer, fuel gauge, engine temperature gauge, tachometer.
Driver Assistance
Traction Control System:
Integrated into S-AWC system for enhanced stability and grip.
Connectivity
Connectivity Features:
Limited by era; primarily focused on vehicle dynamics and performance control.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe driving conditions). 7,500 miles (12,000 km) or 12 months for normal conditions.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) with iridium-tipped spark plugs.
Timing Belt Replacement:
Refer to manual, typically around 90,000 miles (144,000 km). Critical item for the 4G63 engine.
Fluid Specifications
Engine Oil Type:
Synthetic API SN/SM/SL or ACEA A3/B4, viscosity 5W-30 or 10W-30 (depending on climate). Refer to manual for precise specification and capacity.
Coolant Type:
Long-life coolant (e.g., Mitsubishi Super Long Life Coolant or equivalent ethylene glycol based coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Refer to manual for specific power steering fluid specification.
Known Issues
Engine:
Head gasket failures (especially with aggressive tuning), turbocharger wear, connecting rod issues with high mileage/abuse.
Drivetrain:
ACD pump failure, AYC pump failure, transmission synchro wear.
Suspension:
Worn bushings, wheel bearing failure.
Electrical:
Failure of ACD/AYC pump relays, alternator issues.
Recommended Filters
Oil Filter Part Number Est:
MD342168 (Genuine Mitsubishi), or equivalent aftermarket part (e.g., Purolator PL22500, K&N HP-1010).
📚 Vehicle History
Brand Heritage
Motorsport Roots:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) Lancer Evolution models.
Model Evolution
Evolution Ix Introduction:
The Evolution IX represented the culmination of the CT9A platform, introducing MIVEC technology to the 4G63 engine and further refinements to the S-AWC system.
Production
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Timeline:
Part of the CT9A generation, which ran from 2003 to 2007. The Evolution IX specifically spanned model years 2005-2007.
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently recognized by automotive media and enthusiasts as a benchmark for performance, handling, and rally-inspired driving dynamics. Often cited in 'best sports car' or 'most fun to drive' lists.
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