Mitsubishi Lancer Evolution 9 2005 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Year: 2005 Codes Chassis Code: CT9A 👋 Introduction Market Position Market Segment: High-performance compact sports sedan, rally-bred homologation special. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII, Lancia Delta Integrale (historically). Key Features Performance Focus: Emphasizes rally-inspired performance, advanced all-wheel-drive system (Super All-Wheel Control - S-AWC), powerful turbocharged engine, and superior handling. Target Audience Target Demographic: Enthusiast drivers seeking a capable track-day car or a high-performance road car. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Procedures Secondary Coverage: Troubleshooting, Diagnostics, Maintenance Page Count Estimated Page Count: Detailed information suggests comprehensive coverage, typically ranging from 1000-3000 pages for factory service manuals, though specific page count not provided. Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine assembly, internal components, cylinder head, valve stem seals, cylinder head gaskets, engine tuning, camshaft, timing, lubrication, cooling system, fuel system, ignition system, exhaust system. Electrical: Charging system, alternator, ignition system, wiring diagrams, starter system, battery, lighting, accessories. Drivetrain: Transmission (manual and possibly SST), drivetrain components, clutch, transfer case, propeller shaft, drive shafts, differentials (front, center, rear). Suspension Steering: Front and rear suspension components, shock absorbers, springs, control arms, steering gear, power steering system. Brakes: Brake system components, hydraulic system, calipers, rotors, brake pads, ABS system. Body Chassis: Body structure, exterior panels, interior trim, doors, windows, chassis components, frame. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, brake inspection. Repair: Engine overhaul, transmission repair, suspension component replacement, brake caliper rebuild, electrical component diagnosis and repair. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing. Special Procedures: Engine tuning, timing belt replacement, clutch replacement, turbocharger system service. Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures. Includes step-by-step instructions and detailed diagrams. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Requirements Software Requirements: Adobe PDF Reader or compatible PDF viewer Compatibility Operating Systems: Compatible with all versions of Windows and Mac ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 Engine Configuration: Inline 4-cylinder, 16-valve, DOHC, turbocharged and intercooled. Displacement: 2.0 Liters (1997 cc) Performance Horsepower Est: Approx. 280 PS (276 hp) for JDM/European models; often slightly higher in some markets due to underrating. US spec typically around 271 hp. Torque Est: Approx. 300 lb-ft (407 Nm) for JDM/European models; US spec typically around 280 lb-ft (379 Nm). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential injection. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended). Engine Management ECU Type: ECU (Engine Control Unit) with advanced mapping for performance. 🔧 Transmission Standard Transmission Type: 6-speed manual transmission (Getrag 472). Optional Transmission Type Optional: Evolutions in this era sometimes offered an automated manual or sportronic transmission, though less common for the Evolution IX performance variants. Features AWD System: Super All-Wheel Control (S-AWC) with Active Center Differential (ACD) and electronically controlled front and rear differentials (AYC/Super AYC). Clutch Clutch Type: Hydraulically operated, single-plate dry clutch. 📐 Dimensions Exterior Length: Approx. 4490 mm (176.8 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1450 mm (57.1 in) Weights Curb Weight: Approx. 1400-1450 kg (3086-3197 lbs), depending on trim and options. Wheelbase Wheelbase: Approx. 2625 mm (103.3 in) 🛡️ Safety Features Ratings Crash Test Ratings: Specific official crash test ratings for the 2005 Evolution IX may vary by region. Generally, safety features were adequate for its class and era. Active Features Active Safety Systems: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), AYC/Super AYC (Active Yaw Control) for enhanced stability and cornering. Passive Features Passive Safety Features: Driver and front passenger airbags, side airbags (optional/depending on market), reinforced chassis structure. 💡 Technology Features Infotainment Infotainment System: Base models typically featured a standard AM/FM/CD stereo system. Higher trims may have offered upgraded audio systems or options like navigation. Driver Assistance Driver Assistance Features: Beyond S-AWC and ABS/EBD, driver assistance was minimal by modern standards, focusing on performance-enhancing mechanical systems rather than electronic aids. Performance Tech Engine Management Features: MIVEC (Mitsubishi Innovative Valve timing and lift Electronic Control) system on the exhaust camshaft for improved performance across the rev range. Variable Valve Timing (VVT) on the intake side. Driving Modes: Driver-selectable ACD modes (Tarmac, Gravel, Snow) to optimize power distribution for different surface conditions. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, especially under spirited driving conditions. Refer to manual for exact schedule. Timing Belt Interval: Critical component. Check manual; typically around 60,000-100,000 miles (96,000-160,000 km) or 5-7 years. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., 5W-30, 10W-40)....
Emphasizes rally-inspired performance, advanced all-wheel-drive system (Super All-Wheel Control - S-AWC), powerful turbocharged engine, and superior handling.
Target Audience
Target Demographic:
Enthusiast drivers seeking a capable track-day car or a high-performance road car.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair Procedures
Secondary Coverage:
Troubleshooting, Diagnostics, Maintenance
Page Count
Estimated Page Count:
Detailed information suggests comprehensive coverage, typically ranging from 1000-3000 pages for factory service manuals, though specific page count not provided.
Engine tuning, timing belt replacement, clutch replacement, turbocharger system service.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures. Includes step-by-step instructions and detailed diagrams.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Requirements
Software Requirements:
Adobe PDF Reader or compatible PDF viewer
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63
Engine Configuration:
Inline 4-cylinder, 16-valve, DOHC, turbocharged and intercooled.
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower Est:
Approx. 280 PS (276 hp) for JDM/European models; often slightly higher in some markets due to underrating. US spec typically around 271 hp.
Torque Est:
Approx. 300 lb-ft (407 Nm) for JDM/European models; US spec typically around 280 lb-ft (379 Nm).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential injection.
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended).
Engine Management
ECU Type:
ECU (Engine Control Unit) with advanced mapping for performance.
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission (Getrag 472).
Optional
Transmission Type Optional:
Evolutions in this era sometimes offered an automated manual or sportronic transmission, though less common for the Evolution IX performance variants.
Features
AWD System:
Super All-Wheel Control (S-AWC) with Active Center Differential (ACD) and electronically controlled front and rear differentials (AYC/Super AYC).
Clutch
Clutch Type:
Hydraulically operated, single-plate dry clutch.
📐 Dimensions
Exterior
Length:
Approx. 4490 mm (176.8 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1450 mm (57.1 in)
Weights
Curb Weight:
Approx. 1400-1450 kg (3086-3197 lbs), depending on trim and options.
Wheelbase
Wheelbase:
Approx. 2625 mm (103.3 in)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Specific official crash test ratings for the 2005 Evolution IX may vary by region. Generally, safety features were adequate for its class and era.
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), AYC/Super AYC (Active Yaw Control) for enhanced stability and cornering.
Passive Features
Passive Safety Features:
Driver and front passenger airbags, side airbags (optional/depending on market), reinforced chassis structure.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically featured a standard AM/FM/CD stereo system. Higher trims may have offered upgraded audio systems or options like navigation.
Driver Assistance
Driver Assistance Features:
Beyond S-AWC and ABS/EBD, driver assistance was minimal by modern standards, focusing on performance-enhancing mechanical systems rather than electronic aids.
Performance Tech
Engine Management Features:
MIVEC (Mitsubishi Innovative Valve timing and lift Electronic Control) system on the exhaust camshaft for improved performance across the rev range. Variable Valve Timing (VVT) on the intake side.
Driving Modes:
Driver-selectable ACD modes (Tarmac, Gravel, Snow) to optimize power distribution for different surface conditions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, especially under spirited driving conditions. Refer to manual for exact schedule.
Timing Belt Interval:
Critical component. Check manual; typically around 60,000-100,000 miles (96,000-160,000 km) or 5-7 years.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30, 10W-40). High-quality synthetic oil recommended for performance engines.
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant).
Transmission Fluid Type Manual:
Refer to manual. Typically a GL-4 or GL-5 gear oil for the manual transmission. Specific Mitsubishi specifications are crucial.
Differential Fluid Type:
Refer to manual. Specific fluids for front, center (ACD), and rear differentials, often with limited-slip additive requirements.
Known Issues
Engine Wear:
4G63 engine is robust but can be prone to ringland failure or connecting rod issues with aggressive tuning or poor maintenance. Head gasket issues can occur if overheated.
Turbocharger Reliability:
Turbocharger requires proper oil changes and cool-down periods to ensure longevity. Wastegate rattle can be a common complaint.
AWD System Maintenance:
Regular fluid changes for ACD and differentials are crucial for maintaining performance and preventing wear.
📚 Vehicle History
Brand Heritage
Motorsport Connection:
Mitsubishi Lancer Evolution series is deeply rooted in World Rally Championship (WRC) success, with the Evo IX being a direct homologation model.
Model Evolution
Evolution Series Context:
The Evolution IX is the ninth generation of the high-performance Lancer Evolution, building upon the foundation of previous models with significant updates to the engine, drivetrain, and chassis.
Production
Production Period:
The Evolution IX was produced from roughly 2005 to 2007, succeeding the Evolution VIII and preceding the completely redesigned Evolution X.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Awards:
The Lancer Evolution series has numerous accolades in rally and circuit racing, contributing to its legendary status.
Ratings
Enthusiast Ratings:
Consistently rated highly by automotive journalists and enthusiasts for its driving dynamics, performance, and affordability relative to its capabilities.