2005 Mitsubishi Lancer Evolution 9 EVO IX Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX (EVO IX) Model Year: 2005 Generation Generation: CT9A (Evo VII-IX) Codes Chassis Code: CT9A 👋 Introduction Market Position Target Audience: Mitsubishi Lancer Evolution IX (EVO IX) owners, DIY mechanics, professional technicians Competitive Analysis Uniqueness: Vehicle-specific, factory-level documentation used by dealership technicians, not generic information. Key Features Content Value: Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for comprehensive repair. Convenience: Digital format allows for easy navigation, printing of specific pages, and eliminates physical wear and tear of traditional manuals. Cost Savings: Empowers owners to perform their own repairs, saving on dealership labor costs. 📋 Manual Details Coverage Areas Systems Covered: Engine, Drivetrain, Suspension, Steering, Brakes, Climate Control, Electrical, Body, Chassis, Maintenance, Diagnostics, Troubleshooting Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'COMPLETE' and covering 'every single detail') Manual Type Manual Type: Complete Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Timing Belt Replacement, Serpentine Belt Routings with Diagrams Brake Systems: Brakes, Brake Servicing Procedures, Complete Torque Specifications (related to brakes) Chassis Systems: Front End and Alignment Procedures and Specifications, Suspension, U-Joint and CV-Joint Service Procedures Electrical Systems: Wiring Diagrams, Computer Diagnostic Trouble Codes, Computer Diagnostic Trouble Tree Charts Ancillary Systems: Sunroof, Air Conditioning Service and Capacities Procedures Included Diagnostic Procedures: Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Diagnostic Codes Repair Procedures: Engine Overhaul and Rebuilding, Timing Belt Replacement, Transmission Removal and Installation, Transmission In Car Servicing, Brake Servicing Procedures, U-Joint and CV-Joint Service Procedures, General Repair Procedures Maintenance Procedures: Factory Maintenance Schedules and Charts, Serpentine Belt Routings with Diagrams, Driving Concerns Technical Depth Technical Depth: Comprehensive (covers every single detail, from overhaul to diagnostics, intended for dealership technicians) 📊 Manual Specifications File Format File Format: PDF Requirements: Adobe PDF Reader & WinZip Zoom Functionality: YES (Zoom In/Out) Searchability: Implied by PDF format and comprehensive nature Print Quality Printability: YES (All pages are printable) Enlargement: YES (Can blow up images and print enlarged copies) Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital format) Compatibility Operating Systems: All Versions of Windows (including Vista 32/64, XP, ME, 98, NT, 2000) & Mac Distribution Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 (MIVEC variant for Evo IX) Performance Displacement: 2.0 Liters (1997 cc) Horsepower Est: 287 hp @ 6500 rpm (US Market, actual may vary by region) Torque Est: 289 lb-ft @ 3500 rpm (US Market, actual may vary by region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), often with a high-flow fuel pump and injectors Cylinder Head Valve Train: DOHC (Double Overhead Camshaft), 16 valves Induction Turbocharger: Garrett MGT28R (or similar, depending on specific Evo IX variant) Engine Management ECU: Engine Control Unit (ECU) with specific tuning for performance 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (Getrag) Optional Transmission Type: None specified for Evo IX (typically manual-only for this generation) Features Drivetrain Layout: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) 📐 Dimensions Exterior Wheelbase: Approx. 2625 mm (103.3 in) Length: Approx. 4490 mm (176.8 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1415 mm (55.7 in) Weights Curb Weight Est: Approx. 1460 kg (3219 lbs) Wheel Bolt Pattern: 5x114.3 mm Wheels Tires Standard Wheel Size: 17 inches Standard Tire Size: 235/45R17 (e.g., Yokohama Advan A046) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not specifically rated for 2005 model in commonly available databases, but designed with safety in mind. NHTSA Front Impact Passenger: Not specifically rated for 2005 model in commonly available databases. Active Features ABS: Anti-lock Braking System (ABS) Traction Control: Active Traction Control (ATC) system, integrated with ACD/AYC Stability Control: AYC (Active Yaw Control) contributes to stability Passive Features Airbags: Front airbags (driver and passenger), potentially side airbags depending on trim/market. Seatbelts: Three-point seatbelts with pretensioners Body Structure: Reinforced body structure for crash protection 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player, often with premium sound system options. Speakers: Typically 6-8 speaker system depending on trim level. Driver Assistance Acd System: Active Center Differential for optimal torque distribution. Ayc System: Super Active Yaw Control for enhanced cornering stability. Connectivity Cruise Control: Standard cruise control system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendation). Timing Belt Replacement: Crucial at specified intervals (often around 60,000-100,000 miles or per manual's recommendation) due to potential for catastrophic engine damage if it breaks. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 5W-30 recommended (consult manual for exact viscosity and specification, often a high-quality synthetic is advised). Coolant Type: Ethylene glycol-based, long-life...
Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Diagnostic Codes
Repair Procedures:
Engine Overhaul and Rebuilding, Timing Belt Replacement, Transmission Removal and Installation, Transmission In Car Servicing, Brake Servicing Procedures, U-Joint and CV-Joint Service Procedures, General Repair Procedures
Maintenance Procedures:
Factory Maintenance Schedules and Charts, Serpentine Belt Routings with Diagrams, Driving Concerns
Technical Depth
Technical Depth:
Comprehensive (covers every single detail, from overhaul to diagnostics, intended for dealership technicians)
📊 Manual Specifications
File Format
File Format:
PDF
Requirements:
Adobe PDF Reader & WinZip
Zoom Functionality:
YES (Zoom In/Out)
Searchability:
Implied by PDF format and comprehensive nature
Print Quality
Printability:
YES (All pages are printable)
Enlargement:
YES (Can blow up images and print enlarged copies)
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital format)
Compatibility
Operating Systems:
All Versions of Windows (including Vista 32/64, XP, ME, 98, NT, 2000) & Mac
Distribution
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 (MIVEC variant for Evo IX)
Performance
Displacement:
2.0 Liters (1997 cc)
Horsepower Est:
287 hp @ 6500 rpm (US Market, actual may vary by region)
Torque Est:
289 lb-ft @ 3500 rpm (US Market, actual may vary by region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), often with a high-flow fuel pump and injectors
Cylinder Head
Valve Train:
DOHC (Double Overhead Camshaft), 16 valves
Induction
Turbocharger:
Garrett MGT28R (or similar, depending on specific Evo IX variant)
Engine Management
ECU:
Engine Control Unit (ECU) with specific tuning for performance
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission (Getrag)
Optional
Transmission Type:
None specified for Evo IX (typically manual-only for this generation)
Features
Drivetrain Layout:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2625 mm (103.3 in)
Length:
Approx. 4490 mm (176.8 in)
Width:
Approx. 1770 mm (69.7 in)
Height:
Approx. 1415 mm (55.7 in)
Weights
Curb Weight Est:
Approx. 1460 kg (3219 lbs)
Wheel Bolt Pattern:
5x114.3 mm
Wheels Tires
Standard Wheel Size:
17 inches
Standard Tire Size:
235/45R17 (e.g., Yokohama Advan A046)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not specifically rated for 2005 model in commonly available databases, but designed with safety in mind.
NHTSA Front Impact Passenger:
Not specifically rated for 2005 model in commonly available databases.
Active Features
ABS:
Anti-lock Braking System (ABS)
Traction Control:
Active Traction Control (ATC) system, integrated with ACD/AYC
Stability Control:
AYC (Active Yaw Control) contributes to stability
Passive Features
Airbags:
Front airbags (driver and passenger), potentially side airbags depending on trim/market.
Seatbelts:
Three-point seatbelts with pretensioners
Body Structure:
Reinforced body structure for crash protection
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player, often with premium sound system options.
Speakers:
Typically 6-8 speaker system depending on trim level.
Driver Assistance
Acd System:
Active Center Differential for optimal torque distribution.
Ayc System:
Super Active Yaw Control for enhanced cornering stability.
Connectivity
Cruise Control:
Standard cruise control system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendation).
Timing Belt Replacement:
Crucial at specified intervals (often around 60,000-100,000 miles or per manual's recommendation) due to potential for catastrophic engine damage if it breaks.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 5W-30 recommended (consult manual for exact viscosity and specification, often a high-quality synthetic is advised).
Coolant Type:
Ethylene glycol-based, long-life coolant (Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Transmission Fluid Type Manual:
API GL-4 or GL-5 Gear Oil (specific viscosity will be detailed in the manual, often 75W-90).
Transfer Case Fluid Type:
API GL-5 Gear Oil (specific viscosity will be detailed in the manual).
Differential Fluid Type Rear:
API GL-5 Gear Oil (often a limited-slip differential fluid specification applies, consult manual).
Known Issues
Common Concern 1:
Engine oil consumption, especially on high-mileage or heavily driven vehicles.
Common Concern 2:
Timing belt failure if not replaced at recommended intervals (critical maintenance item).
Common Concern 3:
Clutch wear due to aggressive driving style often associated with the Evo.
Common Concern 4:
ACD pump failure or leaks, requiring specialized service.
Common Concern 5:
Spark plug fouling or premature wear due to the high-performance nature of the engine.
📚 Vehicle History
Brand Heritage
Motorsport Connection:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) programs.
Model Evolution
Evo Lineage:
Eighth generation of the Lancer Evolution, building on previous performance and technological advancements.
Key Evo Ix Enhancements:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system for the 4G63 engine, Bilstein suspension, vortex generator on the rear spoiler.
Production
Production Period For Evo Ix:
2005-2007
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive media for its exceptional handling, performance, and rally-bred capabilities.
Track Day Favorite:
Highly regarded as a capable machine for track days and spirited driving.