Mitsubishi Lancer Evolution 2005 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Year: 2005 Chassis Code: CT9A Trim Levels Covered: GSR, RS Codes Engine Code Primary: 4G63 Engine Code Variant: 4G63T (MIVEC) 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Reputation: Iconic, enthusiast-focused, rally pedigree Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer other performance models Key Features Powertrain: Legendary 4G63T engine, All-Wheel Drive (AWD) Technology: Active Center Differential (ACD), Super Active Yaw Control (Super AYC) Performance: Exceptional handling, acceleration, and grip 📋 Manual Details Coverage Areas Coverage Scope: Complete Vehicle Service and Repair Regions Covered: Global (specific to 2005 model year variations) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, lubrication, cooling Engine Electrical: Ignition system, fuel injection system, sensors, ECUs Transmission: Manual (Getrag 5-speed), driveline, transfer case, ACD, Super AYC Suspension: Front and rear suspension components, alignment specifications Brakes: Brake system, ABS, Brembo brake system (where applicable) Steering: Power steering system, steering column, wheel alignment Electrical Chassis: Lighting, wipers, horn, power accessories, dashboard instruments Body Interior: Body panels, doors, interior trim, seats, HVAC system Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), diagnostic procedures Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Repair: Component removal and installation, engine rebuilds, transmission overhauls Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults Diagnostics: Testing procedures for sensors, actuators, and electronic control units (ECUs) Specifications: Torque specifications, clearances, tolerances, fluid capacities Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Level: Advanced (includes wiring diagrams, ECU pinouts, sensor data interpretation) 📊 Manual Specifications File Format Format: Searchable PDF Quality: High-resolution scans, clear text and diagrams Printable: Yes, all pages are printable Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: DOHC Inline 4-cylinder turbocharged Displacement: 1997 cc Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Valvetrain: DOHC, 16 valves, MIVEC (for some variants) Performance Horsepower Us Spec: 271 hp @ 6500 rpm Torque Us Spec: 273 lb-ft @ 3500 rpm Redline: 7500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline (91 octane or higher recommended) Turbocharger: Mitsubishi TD05HR-16G 8.0 twin-scroll turbocharger with intercooler 🔧 Transmission Standard Type: Getrag 5-speed Manual Transmission Features Driveline: All-Wheel Drive (AWD) with Active Center Differential (ACD) Rear Differential: Super Active Yaw Control (Super AYC) rear differential (on GSR models) Transmission Fluid Spec: DiaQueen LSD Gear Oil GL-5 75W-90 (or equivalent) 📐 Dimensions Exterior Length: 4415 mm (173.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Track Width Front: 1510 mm (59.4 in) Track Width Rear: 1515 mm (59.6 in) Ground Clearance: 130 mm (5.1 in) Wheel Bolt Pattern: 5x114.3 mm Weights Curb Weight: Approx. 1450-1500 kg (3197-3307 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash: Not explicitly rated in historical records, but designed for rally homologation IIHS Crash: Not explicitly rated in historical records Active Features Acd: Active Center Differential Ayc: Active Yaw Control (Super AYC on GSR) ABS: Anti-lock Braking System Tcl: Traction Control Logic (on some models/regions) Passive Features Airbags: Driver and front passenger airbags Seatbelts: 3-point front and rear seatbelts Body Structure: Reinforced chassis for rally homologation 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional premium audio Navigation: Optional factory navigation system (rare) Driver Assistance ABS: Standard Anti-lock Braking System Acd: Active Center Differential with adjustable torque split Ayc: Super Active Yaw Control (electronic torque vectoring) Connectivity Bluetooth: Not available from factory Usb: Not available from factory 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,750 miles or 3 months (severe duty); 7,500 miles or 6 months (normal duty) Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 30,000 miles Timing Belt Replacement: Every 60,000 miles or 5 years Coolant Flush: Every 30,000 miles or 24 months Fluid Specifications Engine Oil: SAE 5W-30 Synthetic (API SM or ILSAC GF-4) Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter Coolant: Mitsubishi Super Long Life Coolant (Green) or equivalent Coolant Capacity: Approx. 7.5 Liters (7.9 US Quarts) Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: DEXRON III ATF or equivalent Known Issues Engine Wear: Rod bearing failure at high mileage/boost; oil pump failure Turbocharger: Bearing failure, seal leaks; requires proper maintenance and cool-down Clutch: Wear due to aggressive driving; clutch disc and pressure plate replacement Suspension: Worn bushings, ball joints, and shock absorbers with age and mileage Acd/Ayc: Sensor failures, hydraulic leaks, pump issues; requires specialized diagnosis 📚 Vehicle History Brand Heritage Rally Success: Mitsubishi's strong World Rally Championship (WRC) heritage Model Evolution Generation: Eighth Generation...