1992-1996 Mitsubishi Lancer Evolution I Evolution II Evolution III (Evo 1 Evo 2 Evo 3) Workshop Repair Service Manual Best
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Generations Covered: I, II, III Model Years: 1992-1996 Chassis Codes: CD9A (Evo I, II), CE9A (Evo III) 👋 Introduction Market Position Positioning: Essential resource for owners and enthusiasts of the iconic Mitsubishi Lancer Evolution I, II, and III, providing professional-level repair and maintenance information. Key Features Accessibility: Easy to use digital format, no advanced computer skills required. Instant download for immediate access. 📋 Manual Details Coverage Coverage Areas: All diagnostic and repair procedures from A-Z for Mitsubishi Lancer Evolution I, II, and III Manual Type: Workshop Repair Service Manual Format Format: Digital Download File Type: PDF Compatibility: All Versions of Windows, Mac, and Linux Requirements: PDF Reader Language Language: English 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Lubrication System, Cooling System, Control System, Fuel System, Exhaust System Transmission: Clutch, Manual Transaxle, Automatic Transaxle Drivetrain: Front Axle, Rear Axle Suspension: Front Suspension, Rear Suspension, Road Wheels & Tyres Brakes: Brake System, Parking Brake System, Brake Control System Steering: Power Steering System, Steering System Restraints: Seat Belts, Supplemental Restraint System (SRS) Body: Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seat Climate Control: Air Conditioner System Electrical: Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements Maintenance: General Maintenance Procedures Procedures Included Repair Procedures: All repair procedures covered from A-Z, including diagnostics, troubleshooting, and component replacement. Technical Depth Depth: Comprehensive coverage suitable for professional technicians and mechanics, detailing every aspect of repair and maintenance. Diagnostic Procedures Diagnostics: Detailed diagnostic flowcharts and troubleshooting guides for all major systems, including engine, transmission, brakes, and electrical components. Rebuild Procedures Engine Rebuild: Comprehensive engine mechanical procedures, including disassembly, inspection, component replacement, and reassembly for engine rebuilding. Electrical Diagrams Wiring Schematics: Complete wiring diagrams for all electrical systems, essential for diagnosing electrical faults and for custom installations. 📊 Manual Specifications File Quality Photo Quality: High Quality Photos, Illustrations, and Diagrams Printability Printability: Printable for easy reference during repairs, eliminating wear and tear on digital files. Searchability Search Functionality: Likely includes searchable text within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 Engine Type: Turbocharged Inline 4-cylinder DOHC 16-valve Displacement Displacement: 2.0 Liters (1997 cc) Performance Evo I Horsepower Evo I: 247 PS (244 hp; 182 kW) at 6,000 rpm Torque Evo I: 304 N⋅m (224 lb⋅ft; 31 kg⋅m) at 3,000 rpm Performance Evo Ii Horsepower Evo Ii: 252 PS (249 hp; 185 kW) at 6,000 rpm Torque Evo Ii: 309 N⋅m (228 lb⋅ft; 31.5 kg⋅m) at 3,000 rpm Performance Evo Iii Horsepower Evo Iii: 270 PS (266 hp; 199 kW) at 6,250 rpm Torque Evo Iii: 309 N⋅m (228 lb⋅ft; 31.5 kg⋅m) at 4,000 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) Engine Control ECU: Engine Control Unit (ECU) for managing fuel, ignition, and turbo boost. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transaxle (Type R) Optional Optional Transmission: 4-speed Automatic (less common, primarily for non-performance variants or specific markets) Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and viscous coupling rear differential (later generations featured mechanical LSDs). 📐 Dimensions Exterior Length: Approx. 4,310 mm (169.7 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,405 mm (55.3 in) Wheelbase Wheelbase: Approx. 2,505 mm (98.6 in) Weights Curb Weight: Approx. 1,240 - 1,300 kg (2,734 - 2,866 lb) depending on generation and trim Wheels Tires Wheel Size: Typically 15-inch or 16-inch wheels for these generations. Tire Size: Common sizes include 205/60R15 and 205/55R15, with performance-oriented tires often preferred. Consult manual for exact specifications. Bolt Pattern: 4x114.3 mm (4x4.5 inches) 🛡️ Safety Features Passive Features Airbags: Driver airbag (standard from Evo II), Passenger airbag (optional/later models). Seatbelts: 3-point front and rear seat belts, pre-tensioners for front seats. Active Features ABS: Anti-lock Braking System (ABS) standard on all generations. AWD System: Advanced All-Wheel Drive system with driver-selectable modes (on later generations) and differentials for enhanced traction and handling. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player with basic speaker system. The manual covers the removal and installation of these components, as well as wiring diagrams for upgrades. Driver Assistance AWD Control: Advanced All-Wheel Drive system with Active Center Differential (ACD) on later models, controllable by the driver for optimal traction in various conditions. The manual details its operation and maintenance. Turbo Management: ECU-controlled turbo boost and fuel management systems for optimal performance. The manual provides detailed diagnostic procedures for these systems. 🔧 Maintenance Service Intervals Oil Change: Recommended every 5,000 km (3,000 miles) or 6 months, whichever comes first, especially under spirited driving conditions. Consult the manual for specific oil grades and capacity....
Essential resource for owners and enthusiasts of the iconic Mitsubishi Lancer Evolution I, II, and III, providing professional-level repair and maintenance information.
Key Features
Accessibility:
Easy to use digital format, no advanced computer skills required. Instant download for immediate access.
📋 Manual Details
Coverage
Coverage Areas:
All diagnostic and repair procedures from A-Z for Mitsubishi Lancer Evolution I, II, and III
Manual Type:
Workshop Repair Service Manual
Format
Format:
Digital Download
File Type:
PDF
Compatibility:
All Versions of Windows, Mac, and Linux
Requirements:
PDF Reader
Language
Language:
English
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Lubrication System, Cooling System, Control System, Fuel System, Exhaust System
Transmission:
Clutch, Manual Transaxle, Automatic Transaxle
Drivetrain:
Front Axle, Rear Axle
Suspension:
Front Suspension, Rear Suspension, Road Wheels & Tyres
Brakes:
Brake System, Parking Brake System, Brake Control System
Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements
Maintenance:
General Maintenance Procedures
Procedures Included
Repair Procedures:
All repair procedures covered from A-Z, including diagnostics, troubleshooting, and component replacement.
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and mechanics, detailing every aspect of repair and maintenance.
Diagnostic Procedures
Diagnostics:
Detailed diagnostic flowcharts and troubleshooting guides for all major systems, including engine, transmission, brakes, and electrical components.
Rebuild Procedures
Engine Rebuild:
Comprehensive engine mechanical procedures, including disassembly, inspection, component replacement, and reassembly for engine rebuilding.
Electrical Diagrams
Wiring Schematics:
Complete wiring diagrams for all electrical systems, essential for diagnosing electrical faults and for custom installations.
📊 Manual Specifications
File Quality
Photo Quality:
High Quality Photos, Illustrations, and Diagrams
Printability
Printability:
Printable for easy reference during repairs, eliminating wear and tear on digital files.
Searchability
Search Functionality:
Likely includes searchable text within the PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63
Engine Type:
Turbocharged Inline 4-cylinder DOHC 16-valve
Displacement
Displacement:
2.0 Liters (1997 cc)
Performance Evo I
Horsepower Evo I:
247 PS (244 hp; 182 kW) at 6,000 rpm
Torque Evo I:
304 N⋅m (224 lb⋅ft; 31 kg⋅m) at 3,000 rpm
Performance Evo Ii
Horsepower Evo Ii:
252 PS (249 hp; 185 kW) at 6,000 rpm
Torque Evo Ii:
309 N⋅m (228 lb⋅ft; 31.5 kg⋅m) at 3,000 rpm
Performance Evo Iii
Horsepower Evo Iii:
270 PS (266 hp; 199 kW) at 6,250 rpm
Torque Evo Iii:
309 N⋅m (228 lb⋅ft; 31.5 kg⋅m) at 4,000 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Engine Control
ECU:
Engine Control Unit (ECU) for managing fuel, ignition, and turbo boost.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transaxle (Type R)
Optional
Optional Transmission:
4-speed Automatic (less common, primarily for non-performance variants or specific markets)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and viscous coupling rear differential (later generations featured mechanical LSDs).
📐 Dimensions
Exterior
Length:
Approx. 4,310 mm (169.7 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,405 mm (55.3 in)
Wheelbase
Wheelbase:
Approx. 2,505 mm (98.6 in)
Weights
Curb Weight:
Approx. 1,240 - 1,300 kg (2,734 - 2,866 lb) depending on generation and trim
Wheels Tires
Wheel Size:
Typically 15-inch or 16-inch wheels for these generations.
Tire Size:
Common sizes include 205/60R15 and 205/55R15, with performance-oriented tires often preferred. Consult manual for exact specifications.
Bolt Pattern:
4x114.3 mm (4x4.5 inches)
🛡️ Safety Features
Passive Features
Airbags:
Driver airbag (standard from Evo II), Passenger airbag (optional/later models).
Seatbelts:
3-point front and rear seat belts, pre-tensioners for front seats.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all generations.
AWD System:
Advanced All-Wheel Drive system with driver-selectable modes (on later generations) and differentials for enhanced traction and handling.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player with basic speaker system. The manual covers the removal and installation of these components, as well as wiring diagrams for upgrades.
Driver Assistance
AWD Control:
Advanced All-Wheel Drive system with Active Center Differential (ACD) on later models, controllable by the driver for optimal traction in various conditions. The manual details its operation and maintenance.
Turbo Management:
ECU-controlled turbo boost and fuel management systems for optimal performance. The manual provides detailed diagnostic procedures for these systems.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 5,000 km (3,000 miles) or 6 months, whichever comes first, especially under spirited driving conditions. Consult the manual for specific oil grades and capacity.
Spark Plugs:
Inspect every 30,000 km (18,000 miles), replace as needed or per manual recommendations. Refer to manual for correct plug type and gap.
Timing Belt:
Crucial component. Replacement interval typically around 80,000 - 100,000 km (50,000 - 60,000 miles). Refer to manual for exact interval and procedure, including tensioner and idler pulley replacement.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity grade (e.g., 10W-30, 10W-40, 15W-50 depending on climate and application) and API classification. For turbocharged engines, a good quality synthetic or semi-synthetic oil is recommended.
Transmission Fluid Manual:
Refer to manual for specific GL-4 or GL-5 gear oil specification and viscosity. Capacity around 2.0-2.5 liters.
Transfer Case Fluid:
Refer to manual for specific gear oil specification. Typically requires a different specification than the main gearbox.
Rear Differential Fluid:
Refer to manual for specific LSD or standard gear oil specification. Capacity typically around 1.0-1.5 liters.
Coolant:
High-quality ethylene glycol-based coolant. Refer to manual for correct type and mixture ratio (typically 50/50 with distilled water). Capacity around 7-8 liters.
Known Issues
Engine Wear:
Piston ring wear leading to oil consumption can occur with high mileage or aggressive use of the 4G63 engine. Cracked cylinder heads are also a known issue with severe overheating. Proper cooling system maintenance is critical.
Turbocharger:
Turbocharger wear, seal leaks, and wastegate issues can occur. Regular oil changes and proper cool-down procedures are vital for turbo longevity.
Clutch:
Clutch wear is common due to the performance nature of the vehicle. Manual transmission synchro issues can sometimes develop.
Suspension Components:
Bushings, ball joints, and shock absorbers can wear over time, especially with spirited driving. The AWD system's center differential and rear differential require specific maintenance.
📚 Vehicle History
Brand Heritage
Rally Roots:
Born from Mitsubishi's success in the World Rally Championship (WRC), the Lancer Evolution (Evo) was created to homologate performance parts for rally racing.
Model Evolution
Evo I Introduction:
Launched in September 1992, based on the Lancer CC hatchback. Featured the iconic 4G63 engine and AWD system.
Evo Ii Introduction:
Launched in January 1994, with improved suspension, wider track, and a more powerful engine tune.
Evo Iii Introduction:
Launched in February 1995, featuring significant engine and aerodynamic enhancements, including a larger turbo and revised body kit.
Production Period
Production:
1992 - 1996 (for models covered by this manual).
🏆 Awards & Recognition
Recognitions
Rally Heritage:
The Lancer Evolution platform is renowned for its multiple WRC championship wins, establishing its performance pedigree.