Mitsubishi Lancer Evolution Ix Workshop & Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Nickname: Evo IX Codes Platform Code: CT9A 👋 Introduction Market Position Market Segment: Performance Compact Sedan / Rally Homologation Special Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VII/VIII Key Features Vehicle Identity: The pinnacle of the Lancer Evolution lineage for its generation, renowned for its all-wheel-drive system and turbocharged performance. Target Audience Manual User: Enthusiast owners, DIY mechanics, and professional technicians working on the Lancer Evolution IX. Value Proposition Manual Value: Empowers owners to maintain, diagnose, and repair their Evo IX, fostering a deeper understanding and extending the vehicle's lifespan. 📋 Manual Details Coverage Areas Applicable Model Years: 2005-2007 Regions Covered: Global (specific variations may exist by market, manual is comprehensive) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop & Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Service Repair: Complete overhaul, internal components, timing, turbocharger, cooling, lubrication Transmission Service Repair: Manual (GSR/RS) and automatic transmission service, clutch, gearbox components Brake System: Front Brembo, rear calipers, ABS, EBD, hydraulic system Electrical System: Wiring diagrams, charging system, starting system, lighting, accessories Suspension: Front MacPherson struts, rear multi-link, alignment, components Wiring Diagram: Detailed schematics for all major electrical systems Fuel Injection Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel lines, ECU control Emission System: Emissions controls, catalytic converter, oxygen sensors Engine Control System: ECU, sensors (MAP, MAF, TPS, Knock), actuators, ignition system Chassis Body: Body panels, chassis components, interior trim, corrosion protection Restraint System: Airbags, seatbelts, SRS system Differential Drive Axle: Front, center (ACD/AYC), and rear differentials, driveshafts Steering: Power steering system, steering column, tie rods Heater Air Conditioner: HVAC system, components, refrigerant, operation Periodic Lubrication: Lubrication points, fluid change intervals, grease specifications Procedures Included General Maintenance: Fluid checks, filter replacements, inspections, lubrication Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation Rebuild Procedures: Detailed step-by-step instructions for engine, transmission, differential overhauls Diagnostic Procedures: On-board diagnostics (OBD-II), sensor testing, actuator testing Adjustment Procedures: Valve clearance, ignition timing, clutch adjustment, alignment Removal Installation: Component removal and installation for all major systems Technical Depth Technical Depth: Comprehensive: Covers basic maintenance to full engine/transmission rebuilds and complex diagnostics. Diagrams Illustrations: Step-by-step diagrams and detailed illustrations for procedures Torque Specifications Torque Values: Detailed torque specifications for all fasteners and critical components 📊 Manual Specifications File Format File Quality: High-resolution PDF, text is searchable for easy navigation Printability: Printable pages for use in a workshop environment Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T (MIVEC) Engine Type: 2.0L Inline-4, DOHC, 16-valve, turbocharged, intercooled Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower: 286 hp @ 6500 rpm (JDM/Euro spec) Torque: 289 lb-ft @ 3500 rpm (JDM/Euro spec) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with high-flow injectors Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Turbocharger Turbocharger Type: Mitsubishi TD05HRA-15G (ball-bearing, titanium turbine wheel) Engine Control Engine Management: ECU (Engine Control Unit) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) 🔧 Transmission Standard Standard Transmission Type: 6-speed manual Optional Optional Transmission Type: No automatic option available for Evo IX Features All Wheel Drive: Advanced S-AWC (Super All-Wheel Control) with ACD (Active Center Differential) and AYC (Active Yaw Control) on GSR models Fluid Specifications Manual Transmission Fluid: API GL-3 or GL-4 (e.g., DiaQueen LSD Gear Oil) - Specific viscosity varies by temperature. Transfer Case Fluid: API GL-5 (e.g., DiaQueen LSD Gear Oil) Rear Differential Fluid: API GL-5 (e.g., DiaQueen LSD Gear Oil) 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Ground Clearance: 135 mm (5.3 in) Weights Curb Weight: Approx. 1450-1500 kg (3197-3307 lbs) depending on trim Wheels Tires Wheel Size: 17x8.5 inches Tire Size: 235/45R17 Bolt Pattern: 5x114.3 🛡️ Safety Features Ratings Crash Test Results: Refer to specific NHTSA/IIHS data for the Lancer platform, though Evo IX was not extensively crash-tested in isolation due to its limited production run and rally focus. Active Features Active Safety Features: ACD (Active Center Differential), AYC (Active Yaw Control), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brembo Brakes Passive Features Passive Safety Features: Front airbags, side airbags (optional on some trims), front seatbelt pretensioners, reinforced chassis 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, often with Rockford Fosgate premium audio option. Driver Assistance Advanced Systems: S-AWC (Super All-Wheel Control) with ACD and AYC, intelligent traction and stability control. Connectivity Connectivity Features: Limited by modern standards; typically no Bluetooth or USB ports from the factory. Aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change...
ECU (Engine Control Unit) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
🔧 Transmission
Standard
Standard Transmission Type:
6-speed manual
Optional
Optional Transmission Type:
No automatic option available for Evo IX
Features
All Wheel Drive:
Advanced S-AWC (Super All-Wheel Control) with ACD (Active Center Differential) and AYC (Active Yaw Control) on GSR models
Fluid Specifications
Manual Transmission Fluid:
API GL-3 or GL-4 (e.g., DiaQueen LSD Gear Oil) - Specific viscosity varies by temperature.
Transfer Case Fluid:
API GL-5 (e.g., DiaQueen LSD Gear Oil)
Rear Differential Fluid:
API GL-5 (e.g., DiaQueen LSD Gear Oil)
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Curb Weight:
Approx. 1450-1500 kg (3197-3307 lbs) depending on trim
Wheels Tires
Wheel Size:
17x8.5 inches
Tire Size:
235/45R17
Bolt Pattern:
5x114.3
🛡️ Safety Features
Ratings
Crash Test Results:
Refer to specific NHTSA/IIHS data for the Lancer platform, though Evo IX was not extensively crash-tested in isolation due to its limited production run and rally focus.
Rod bearing failure due to detonation or oil starvation is a critical concern if maintenance is neglected or engine is abused.
Maintenance Tips
High Performance Considerations:
Frequent oil changes with high-quality synthetic oil, diligent coolant management, and careful attention to turbocharger cool-down procedures are crucial.
📚 Vehicle History
Brand Heritage
Mitsubishi Motorsport:
Strong motorsport heritage, stemming from WRC (World Rally Championship) success with the Lancer Evolution series.
Model Evolution
Evolution Lineage:
The Evo IX represents the final iteration of the CT9A platform, incorporating MIVEC engine technology and refined S-AWC systems.
Production
Production Years:
2005-2007
Key Market Regions:
Japan, North America (limited export), Europe, Australia
🏆 Awards & Recognition
Recognitions
Motorsport Awards:
The Lancer Evolution platform itself is a multiple-time WRC champion, contributing to the IX's legendary status.
Ratings
Enthusiast Ratings:
Consistently ranked as one of the best driver's cars and a benchmark for AWD performance in its era.