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Mitsubishi LANCER EVOLUTION VII Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Code: CT9A Generation Generation Name: VII Codes Chassis Code: CT9A 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally-Bred Sport Sedan Heritage: Iconic model in the World Rally Championship (WRC) history, known for its motorsport pedigree. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Subaru Impreza WRX, Mitsubishi Lancer (standard models). Key Features Performance Focus: Engineered for high-performance driving and motorsport applications. All Wheel Drive: Advanced All-Wheel Drive (AWD) system with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC). Turbocharged Engine: Powerful turbocharged engine delivering significant horsepower and torque. Motorsport Connection: Direct lineage from rally-winning cars, incorporating motorsport-derived technology. 📋 Manual Details Coverage Areas All Models Covered: Yes All Engines Covered: Yes Page Count Estimated Page Count: 1500+ Manual Type Type: Complete Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, emission control, cooling system, lubrication system, engine management, turbocharger system. Drivetrain: Clutch, transmission (manual and automatic), transfer case, propeller shaft, drive shafts, differential, Super Active Yaw Control (S-AYC). Suspension: Front and rear suspension components, shock absorbers, springs, control arms, anti-roll bars, bushings, wheel alignment. Brakes: Brake system hydraulics, disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad and rotor replacement, brake fluid bleeding. Steering: Power steering system, steering column, steering rack, tie rods, steering angle sensor. Electrical: Battery, charging system, starting system, lighting system, instrumentation, wipers, horn, power windows, central locking, ECU (Engine Control Unit) and other electronic modules. HVAC: Heating, ventilation, and air conditioning system components, refrigerant service, climate control unit. Body: Exterior body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, mirrors. Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting procedures, wiring diagrams. Procedures Included Maintenance: Routine checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement. Repair: Engine component overhaul, transmission rebuild, suspension and steering component replacement, brake system repair, electrical component repair, bodywork repair. Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, component testing procedures. Disassembly Assembly: Detailed step-by-step instructions for removing, inspecting, repairing, and reassembling all major vehicle components and systems. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system tracing. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled. Displacement: 2.0 Liters (1997 cc) Bore X Stroke: 85.0 mm x 88.0 mm Performance Horsepower Ps: 280 PS (276 hp; 206 kW) at 6500 rpm (Japan/Europe specification) Torque Nm: 373 Nm (275 lb-ft) at 3500 rpm (Japan/Europe specification) Redline: 7500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI) Fuel Type: Premium Unleaded Gasoline (98 RON recommended) Engine Management ECU: Mitsubishi Engine Control Unit (ECU) 🔧 Transmission Standard Type: Getrag 6-speed Manual Transmission Optional Type: None offered for Evolution VII Features Acd: Active Center Differential (ACD) with driver-selectable modes (Gravel, Tarmac, Snow) S Ayc: Super Active Yaw Control (S-AYC) for enhanced cornering stability and torque vectoring. Fluid Type Manual Transmission Fluid: API GL-3/GL-4, SAE 75W-90 (Refer to manual for specific Mitsubishi specification) 📐 Dimensions Exterior Length: 4435 mm (174.6 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Front Track: 1500 mm (59.1 in) Rear Track: 1490 mm (58.7 in) Weights Curb Weight: Approx. 1450 kg (3197 lbs) Gross Vehicle Weight Rating: Refer to vehicle placard 🛡️ Safety Features Ratings Jncsa Rating: 5-star rating for crashworthiness (Japan New Car Assessment Program) Active Features ABS: Anti-lock Braking System (ABS) Ebd: Electronic Brakeforce Distribution (EBD) Acd: Active Center Differential (ACD) for traction management. S Ayc: Super Active Yaw Control (S-AYC) for stability and handling. Passive Features Airbags: Driver and front passenger airbags (standard) Seatbelts: 3-point seatbelts with pretensioners and load limiters. Body Structure: Reinforced safety cell with crumple zones. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo with 6-speaker system. Optional upgrades available. Climate Control: Manual or automatic climate control (depending on trim level). Driver Assistance Acd Modes: Driver-selectable AWD modes (Tarmac, Gravel, Snow) managed by the ACD. S Ayc System: Active torque vectoring through the rear differential for enhanced cornering performance. Connectivity Wiring Diagrams: Detailed wiring diagrams for all electrical systems are included in the manual. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km (3,000 miles) or 6 months, whichever comes...
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Mitsubishi LANCER EVOLUTION VII Service & Repair Manual-PDF
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VII
Model Code:
CT9A
Generation
Generation Name:
VII
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Segment:
Performance Compact Sedan / Rally-Bred Sport Sedan
Heritage:
Iconic model in the World Rally Championship (WRC) history, known for its motorsport pedigree.
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Subaru Impreza WRX, Mitsubishi Lancer (standard models).
Key Features
Performance Focus:
Engineered for high-performance driving and motorsport applications.
All Wheel Drive:
Advanced All-Wheel Drive (AWD) system with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC).
Turbocharged Engine:
Powerful turbocharged engine delivering significant horsepower and torque.
Motorsport Connection:
Direct lineage from rally-winning cars, incorporating motorsport-derived technology.
📋 Manual Details
Coverage Areas
All Models Covered:
Yes
All Engines Covered:
Yes
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Complete Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, emission control, cooling system, lubrication system, engine management, turbocharger system.
Drivetrain:
Clutch, transmission (manual and automatic), transfer case, propeller shaft, drive shafts, differential, Super Active Yaw Control (S-AYC).
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, anti-roll bars, bushings, wheel alignment.
Brakes:
Brake system hydraulics, disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad and rotor replacement, brake fluid bleeding.
Steering:
Power steering system, steering column, steering rack, tie rods, steering angle sensor.
Electrical:
Battery, charging system, starting system, lighting system, instrumentation, wipers, horn, power windows, central locking, ECU (Engine Control Unit) and other electronic modules.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant service, climate control unit.
Body:
Exterior body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, mirrors.
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting procedures, wiring diagrams.
Procedures Included
Maintenance:
Routine checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement.
Repair:
Engine component overhaul, transmission rebuild, suspension and steering component replacement, brake system repair, electrical component repair, bodywork repair.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, component testing procedures.
Disassembly Assembly:
Detailed step-by-step instructions for removing, inspecting, repairing, and reassembling all major vehicle components and systems.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system tracing.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled.
Displacement:
2.0 Liters (1997 cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Performance
Horsepower Ps:
280 PS (276 hp; 206 kW) at 6500 rpm (Japan/Europe specification)
Torque Nm:
373 Nm (275 lb-ft) at 3500 rpm (Japan/Europe specification)
Redline:
7500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (98 RON recommended)
Engine Management
ECU:
Mitsubishi Engine Control Unit (ECU)
🔧 Transmission
Standard
Type:
Getrag 6-speed Manual Transmission
Optional
Type:
None offered for Evolution VII
Features
Acd:
Active Center Differential (ACD) with driver-selectable modes (Gravel, Tarmac, Snow)
S Ayc:
Super Active Yaw Control (S-AYC) for enhanced cornering stability and torque vectoring.
Fluid Type
Manual Transmission Fluid:
API GL-3/GL-4, SAE 75W-90 (Refer to manual for specific Mitsubishi specification)
📐 Dimensions
Exterior
Length:
4435 mm (174.6 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Front Track:
1500 mm (59.1 in)
Rear Track:
1490 mm (58.7 in)
Weights
Curb Weight:
Approx. 1450 kg (3197 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle placard
🛡️ Safety Features
Ratings
Jncsa Rating:
5-star rating for crashworthiness (Japan New Car Assessment Program)
Active Features
ABS:
Anti-lock Braking System (ABS)
Ebd:
Electronic Brakeforce Distribution (EBD)
Acd:
Active Center Differential (ACD) for traction management.
S Ayc:
Super Active Yaw Control (S-AYC) for stability and handling.
Passive Features
Airbags:
Driver and front passenger airbags (standard)
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
Body Structure:
Reinforced safety cell with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo with 6-speaker system. Optional upgrades available.
Climate Control:
Manual or automatic climate control (depending on trim level).
Driver Assistance
Acd Modes:
Driver-selectable AWD modes (Tarmac, Gravel, Snow) managed by the ACD.
S Ayc System:
Active torque vectoring through the rear differential for enhanced cornering performance.
Connectivity
Wiring Diagrams:
Detailed wiring diagrams for all electrical systems are included in the manual.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (under severe driving conditions, as recommended for performance vehicles).
Engine Oil Filter:
Replace with every oil change.
Air Filter:
Inspect every 10,000 km (6,000 miles), replace as needed or every 20,000 km (12,000 miles).
Spark Plugs:
Replace every 40,000 km (24,000 miles) (high-performance plugs).
Coolant:
Replace every 2 years or 40,000 km (24,000 miles).
Brake Fluid:
Replace every 2 years or 40,000 km (24,000 miles).
Transmission Fluid:
Inspect every 20,000 km (12,000 miles), replace every 40,000 km (24,000 miles) for manual transmission.
Fluid Specifications
Engine Oil:
5W-30 Synthetic (or 10W-40 Synthetic for hotter climates/hard driving). Refer to manual for specific Mitsubishi MN186381 or equivalent.
Coolant:
Mitsubishi Super Long Life Coolant (LLC) (Green) or equivalent ethylene glycol-based coolant.
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid.
Power Steering Fluid:
Dexron III ATF or equivalent.
Known Issues
Headgasket:
The 4G63 engine, while robust, can be prone to head gasket failures under extreme heat or boost if not properly maintained or tuned.
Acd Pump:
The ACD pump can fail over time due to corrosion or wear, leading to loss of AWD functionality.
Clutch:
Heavy-duty nature of the vehicle can lead to accelerated clutch wear with aggressive driving.
Turbocharger:
Regular oil changes are critical to the longevity of the turbocharger; oil starvation or contamination can lead to failure.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Mitsubishi has a storied history in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution achieved immense success.
Model Evolution
Previous Generations:
The Evolution VII followed the highly successful Evolution VI, building upon its performance and technology.
Key Advancements Vii:
Introduction of the Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) were significant technological upgrades over the previous generation.
Production
Production Years:
2001-2003
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorsport Dominance:
The Lancer Evolution platform is globally recognized for its success in the World Rally Championship (WRC) and other motorsport disciplines.
Ratings
Performance Reviews:
Consistently received high praise from automotive journalists for its handling, performance, and rally-bred capabilities.
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