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Mitsubishi Lancer Evolution X Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Common Name: Evo X Body Style: 4-door Sedan Codes Chassis Code: CZ4A Engine Code Primary: 4B11T 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiast drivers, DIY mechanics, performance tuning shops. Competitive Analysis Key Competitors: Subaru WRX STI, Mitsubishi Lancer (non-Evo variants), Ford Focus RS (later years). Key Features Performance Focus: Designed for high performance, handling, and rally-inspired capabilities. All Wheel Drive: Advanced Super All-Wheel Control (S-AWC) system. Turbocharged Engine: Powerful and tunable 4B11T MIVEC turbocharged inline-4. Advanced Drivetrain: Intelligent integration of ACD, AYC, and S-AWC for exceptional traction and cornering. 📋 Manual Details Coverage Areas Market Coverage: Global (primarily North America, Europe, Japan) Page Count Estimated Page Count: 2000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnostics, repair procedures for 4B11T engine. Engine Management: ECU, sensors, actuators, fuel injection, ignition systems. Drivetrain: SST (Sport Shift Transmission - Twin Clutch SST), manual transmission, ACD (Active Center Differential), AYC (Active Yaw Control), transfer case, propeller shaft, drive shafts. Suspension: Front MacPherson struts, rear multi-link suspension, springs, dampers, control arms, wheel bearings. Brakes: Brembo brake system (front 6-piston, rear 4-piston), ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), hydraulic systems. Steering: Power assisted rack and pinion, steering column, alignment specifications. Electrical: Wiring diagrams, starter, alternator, battery, lighting, body control module (BCM), power distribution. HVAC: Air conditioning system, heater, ventilation, climate control. Body: Body structure, panels, doors, windows, exterior trim, interior trim, sound deadening. Chassis: Frame, subframes, mounting points, corrosion protection. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt replacement, brake pad/rotor replacement. Diagnostics: Troubleshooting guides for all major systems, DTC (Diagnostic Trouble Code) lookup and interpretation, sensor testing. Repair: Component removal, installation, overhaul, and adjustment procedures for all covered systems. Disassembly Assembly: Detailed step-by-step instructions for major component disassembly and reassembly. Torque Specifications: Comprehensive list of torque values for critical fasteners. Wiring Diagrams: High-quality, detailed wiring diagrams for all electrical systems. Technical Depth Depth: Expert-level, covering everything from routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes Printable: Yes Print Quality Image Resolution: High (suitable for detailed viewing of diagrams). Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Configuration: Inline 4-cylinder, DOHC, 16-valve, turbocharged with MIVEC. Displacement: 2.0 Liters (1998 cc) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 8.8:1 Performance Horsepower Est: 291 hp @ 6500 rpm (varies by market) Torque Est: 300 lb-ft @ 3500 rpm (varies by market) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with turbocharging. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Lubrication Oil Type Recommended: SAE 0W-40 or 5W-30 Synthetic Oil Capacity W Filter: Approx. 4.8 Liters (5.1 US Quarts) 🔧 Transmission Standard Transmission Type: 6-speed Twin Clutch SST (Sport Shift Transmission) Optional Transmission Type: 6-speed Manual Transmission Features Clutch System: Dual clutch setup for rapid gear changes in SST. S-Awc Integration: Intelligent integration with the Super All-Wheel Control system for optimal power distribution. Fluid Specifications Sst Fluid Type: DiaQueen SSTF-III (or equivalent specified by manufacturer) Manual Transmission Fluid: API GL-4, SAE 75W-85 or 75W-90 (refer to manual for precise spec) 📐 Dimensions Exterior Length: Approx. 4505 mm (177.4 in) Width: Approx. 1810 mm (71.3 in) Height: Approx. 1475 mm (58.1 in) Wheelbase: Approx. 2635 mm (103.7 in) Front Track: Approx. 1545 mm (60.8 in) Rear Track: Approx. 1540 mm (60.6 in) Weights Curb Weight Est: Approx. 1500-1570 kg (3307-3461 lbs) depending on transmission and trim. Cargo Trunk Volume Est: Approx. 10.1 cubic feet (0.286 m³) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (for certain model years/configurations) IIHS Ratings: Good (in various categories for applicable tests) Active Features Active Stability Control: Active Stability Control (ASC) Traction Control: Active Traction Control (ATC) ABS: Anti-lock Braking System (ABS) Ebd: Electronic Brakeforce Distribution (EBD) Passive Features Airbags: Front, side, and curtain airbags. Seatbelts: Pretensioner and force-limiter equipped seatbelts. 💡 Technology Features Infotainment Audio System: Rockford Fosgate premium audio system available on higher trims. Display: Touchscreen infotainment system with navigation available on some models. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry: Keyless entry and push-button start. Connectivity Bluetooth: Bluetooth hands-free calling and audio streaming available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months (severe duty) / 7,500 miles or 12 months (normal duty), or per manual recommendation. Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 30,000 miles (Iridium type recommended). Coolant Replacement: Initial: 105,000 miles / 7 years. Subsequent: 52,500 miles / 4 years. Timing Belt Chain: 4B11T uses...
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Mitsubishi Lancer Evolution X Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Common Name:
Evo X
Body Style:
4-door Sedan
Codes
Chassis Code:
CZ4A
Engine Code Primary:
4B11T
👋 Introduction
Market Position
Segment:
Performance Compact Sedan / Rally Homologation Special
Target Audience:
Enthusiast drivers, DIY mechanics, performance tuning shops.
Competitive Analysis
Key Competitors:
Subaru WRX STI, Mitsubishi Lancer (non-Evo variants), Ford Focus RS (later years).
Key Features
Performance Focus:
Designed for high performance, handling, and rally-inspired capabilities.
All Wheel Drive:
Advanced Super All-Wheel Control (S-AWC) system.
Turbocharged Engine:
Powerful and tunable 4B11T MIVEC turbocharged inline-4.
Advanced Drivetrain:
Intelligent integration of ACD, AYC, and S-AWC for exceptional traction and cornering.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (primarily North America, Europe, Japan)
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, diagnostics, repair procedures for 4B11T engine.
Engine Management:
ECU, sensors, actuators, fuel injection, ignition systems.
Drivetrain:
SST (Sport Shift Transmission - Twin Clutch SST), manual transmission, ACD (Active Center Differential), AYC (Active Yaw Control), transfer case, propeller shaft, drive shafts.
Suspension:
Front MacPherson struts, rear multi-link suspension, springs, dampers, control arms, wheel bearings.
Brakes:
Brembo brake system (front 6-piston, rear 4-piston), ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), hydraulic systems.
Steering:
Power assisted rack and pinion, steering column, alignment specifications.
Electrical:
Wiring diagrams, starter, alternator, battery, lighting, body control module (BCM), power distribution.
HVAC:
Air conditioning system, heater, ventilation, climate control.
Body:
Body structure, panels, doors, windows, exterior trim, interior trim, sound deadening.
Chassis:
Frame, subframes, mounting points, corrosion protection.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt replacement, brake pad/rotor replacement.
Diagnostics:
Troubleshooting guides for all major systems, DTC (Diagnostic Trouble Code) lookup and interpretation, sensor testing.
Repair:
Component removal, installation, overhaul, and adjustment procedures for all covered systems.
Disassembly Assembly:
Detailed step-by-step instructions for major component disassembly and reassembly.
Torque Specifications:
Comprehensive list of torque values for critical fasteners.
Wiring Diagrams:
High-quality, detailed wiring diagrams for all electrical systems.
Technical Depth
Depth:
Expert-level, covering everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High (suitable for detailed viewing of diagrams).
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Configuration:
Inline 4-cylinder, DOHC, 16-valve, turbocharged with MIVEC.
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower Est:
291 hp @ 6500 rpm (varies by market)
Torque Est:
300 lb-ft @ 3500 rpm (varies by market)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with turbocharging.
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Lubrication
Oil Type Recommended:
SAE 0W-40 or 5W-30 Synthetic
Oil Capacity W Filter:
Approx. 4.8 Liters (5.1 US Quarts)
🔧 Transmission
Standard
Transmission Type:
6-speed Twin Clutch SST (Sport Shift Transmission)
Optional
Transmission Type:
6-speed Manual Transmission
Features
Clutch System:
Dual clutch setup for rapid gear changes in SST.
S-Awc Integration:
Intelligent integration with the Super All-Wheel Control system for optimal power distribution.
Fluid Specifications
Sst Fluid Type:
DiaQueen SSTF-III (or equivalent specified by manufacturer)
Manual Transmission Fluid:
API GL-4, SAE 75W-85 or 75W-90 (refer to manual for precise spec)
📐 Dimensions
Exterior
Length:
Approx. 4505 mm (177.4 in)
Width:
Approx. 1810 mm (71.3 in)
Height:
Approx. 1475 mm (58.1 in)
Wheelbase:
Approx. 2635 mm (103.7 in)
Front Track:
Approx. 1545 mm (60.8 in)
Rear Track:
Approx. 1540 mm (60.6 in)
Weights
Curb Weight Est:
Approx. 1500-1570 kg (3307-3461 lbs) depending on transmission and trim.
Cargo
Trunk Volume Est:
Approx. 10.1 cubic feet (0.286 m³)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (for certain model years/configurations)
IIHS Ratings:
Good (in various categories for applicable tests)
Active Features
Active Stability Control:
Active Stability Control (ASC)
Traction Control:
Active Traction Control (ATC)
ABS:
Anti-lock Braking System (ABS)
Ebd:
Electronic Brakeforce Distribution (EBD)
Passive Features
Airbags:
Front, side, and curtain airbags.
Seatbelts:
Pretensioner and force-limiter equipped seatbelts.
💡 Technology Features
Infotainment
Audio System:
Rockford Fosgate premium audio system available on higher trims.
Display:
Touchscreen infotainment system with navigation available on some models.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Keyless entry and push-button start.
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe duty) / 7,500 miles or 12 months (normal duty), or per manual recommendation.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (Iridium type recommended).
Coolant Replacement:
Initial: 105,000 miles / 7 years. Subsequent: 52,500 miles / 4 years.
Timing Belt Chain:
4B11T uses a timing chain, which typically lasts the life of the engine but requires periodic inspection.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron III/VI ATF or specific Mitsubishi power steering fluid.
Known Issues
Engine Reliability:
Generally robust, but requires diligent maintenance. Potential for head gasket issues under extreme tuning or overheating. Turbocharger longevity depends on maintenance and driving style.
Transmission Sst:
Can be sensitive to fluid quality and heat. Requires specific maintenance procedures. Some early models may have experienced clutch pack wear.
Acd Ayc Reliability:
These complex systems are generally reliable but can be affected by water ingress or electrical faults. Regular fluid changes are important.
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) cars.
Model Evolution
Generation:
10th Generation Lancer Evolution.
Design Language:
Introduced a significant redesign from previous generations, adopting a more aggressive, angular styling.
Engine Transition:
First Evolution to feature an aluminum block engine (4B11T), replacing the cast-iron 4G63.
Production
Production Years:
2007-2015
Manufacturing Location:
Mizushima Plant, Kurashiki, Japan.
🏆 Awards & Recognition
Recognitions
Performance Awards:
Frequently praised by automotive journalists for its exceptional handling and performance characteristics. Often featured in 'best performance car' lists.
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