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Mitsubishi Lancer Evolution X 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Year: 2008 Model Code: CZ4A Generation Generation Designation: X (Tenth Generation) Codes Chassis Code: CZ4A Engine Code: 4B11T 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, Performance Drivers, DIY Mechanics, Professional Technicians Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart (lower tier), Ford Focus RS (later generations), Volkswagen Golf R (later generations) Key Features Signature System: S-AWC (Super All-Wheel Control) with ACD and AYC Engine Type: 2.0L 4B11T MIVEC Turbocharged Inline-4 Performance Focus: Gravel and tarmac rally-bred performance, advanced all-wheel-drive system for superior traction and handling. 📋 Manual Details Coverage Areas Technical Systems: Engine, Drivetrain, Chassis, Body, Electrical, HVAC, Safety Systems Maintenance Procedures: Scheduled Maintenance, Routine Inspections, Fluid Changes, Filter Replacements Repair Procedures: Component Removal & Installation, Troubleshooting, Diagnostics, Overhauls Page Count Estimated Pages: Approximately 3000+ pages (typical for comprehensive service manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Management: Fuel Injection System (MPI), Ignition System, Emission Control Systems (EVAP, EGR), Turbocharging System, Cooling System, Lubrication System Drivetrain: S-AWC (Super All-Wheel Control), ACD (Active Center Differential), AYC (Active Yaw Control), DCCD (Driver Controlled Center Differential) operation and service, Manual Transmission (G5M), Twin Clutch SST (Sportronic Shift Transmission) service (if applicable to model variant), Transfer Case, Rear Differential Suspension Steering: Front Suspension (MacPherson Strut), Rear Suspension (Multi-Link), Power Steering System, Wheel Alignment Specifications Brakes: Front Brembo Brakes (4-piston calipers), Rear Brembo Brakes (2-piston calipers), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake Fluid Specifications and Bleeding Procedures Electrical: Battery, Starting System, Charging System, Lighting Systems (Headlamps, Taillamps, Interior), Instrument Cluster, Wiper/Washer System, Horn, Power Accessories (Windows, Locks, Mirrors) Body Interior: Body Exterior Panels, Doors, Hood, Trunk Lid, Bumpers, Interior Trim Components, Seats, Restraint Systems (Airbags, Seatbelts) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System, Refrigerant type and recharge procedures Procedures Included Diagnostics: On-Board Diagnostics (OBD-II), Diagnostic Trouble Codes (DTCs) and their interpretation, Troubleshooting flowcharts for common symptoms Repair: Engine tune-up procedures, clutch replacement, brake pad and rotor replacement, suspension component replacement, exhaust system repairs, electrical component diagnostics and replacement Maintenance: Oil and filter changes, spark plug replacement, air filter replacement, coolant flushes, timing belt/chain inspection (if applicable), differential fluid changes Special Procedures: S-AWC system calibration, ACD/AYC control unit initialization, SST transmission maintenance and fluid checks, turbocharger diagnostics and replacement Technical Depth Depth: Comprehensive: Covers basic maintenance, routine servicing, detailed diagnostics, component-level repair, and full system overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Printability: Printable Pages Print Quality Image Resolution: High-Resolution Diagrams and Illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name: 4B11T Engine Type: Inline-4, DOHC, 16-Valve, Turbocharged, Intercooled Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 9.0:1 Power Output: Approx. 295 hp (217 kW) @ 6500 rpm (US Spec) Torque Output: Approx. 300 lb-ft (407 Nm) @ 3500 rpm (US Spec) Performance Redline: 7000 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Premium Gasoline (91 Octane or higher recommended) Turbocharger: Garrett MGT2259S or similar twin-scroll turbocharger with intercooler 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission (G5M) Optional Transmission Type: 6-Speed Twin Clutch SST (Sportronic Shift Transmission) Features AWD System: S-AWC (Super All-Wheel Control) featuring ACD, AYC, ASC (Active Stability Control), and Sport ABS Clutch: Hydraulically operated, single dry plate clutch (Manual) / Twin wet-clutch system (SST) 📐 Dimensions Exterior Length: 4585 mm (180.5 in) Width: 1810 mm (71.3 in) Height: 1475 mm (58.1 in) Wheelbase: 2635 mm (103.7 in) Front Track: 1545 mm (60.8 in) Rear Track: 1540 mm (60.6 in) Weights Curb Weight: Approx. 1460-1500 kg (3219-3307 lbs), varies by transmission and trim Gross Vehicle Weight Rating: Approx. 1950 kg (4299 lbs) Cargo Trunk Volume: Approx. 354 Liters (12.5 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Likely, based on contemporary Mitsubishi standards for this segment) IIHS Side Impact: Good (Likely, based on contemporary Mitsubishi standards for this segment) Active Features Stability Control: Active Stability Control (ASC) Traction Control: Active Traction Control (ATC) Braking Systems: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA) Passive Features Airbags: Driver and Front Passenger Airbags, Side Curtain Airbags, Front Seat-Mounted Side Airbags Seatbelts: 3-point ELR front seatbelts with pre-tensioners and force limiters, 3-point ELR rear seatbelts Body Structure: RISE (Reinforced Impact Safety Evolution) body structure 💡 Technology Features Infotainment Infotainment System: Rockford-Fosgate premium audio system (optional), touchscreen display, CD/MP3 player, auxiliary input. Driver Assistance Key System: S-AWC (Super All-Wheel Control) with multiple driver-selectable modes (Tarmac, Gravel, Snow) Other Systems: Keyless Entry and Start, Cruise Control, Voice Recognition (if equipped) Connectivity Connectivity...
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Mitsubishi Lancer Evolution X 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Year:
2008
Model Code:
CZ4A
Generation
Generation Designation:
X (Tenth Generation)
Codes
Chassis Code:
CZ4A
Engine Code:
4B11T
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, Performance Drivers, DIY Mechanics, Professional Technicians
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart (lower tier), Ford Focus RS (later generations), Volkswagen Golf R (later generations)
Key Features
Signature System:
S-AWC (Super All-Wheel Control) with ACD and AYC
Engine Type:
2.0L 4B11T MIVEC Turbocharged Inline-4
Performance Focus:
Gravel and tarmac rally-bred performance, advanced all-wheel-drive system for superior traction and handling.
📋 Manual Details
Coverage Areas
Technical Systems:
Engine, Drivetrain, Chassis, Body, Electrical, HVAC, Safety Systems
Maintenance Procedures:
Scheduled Maintenance, Routine Inspections, Fluid Changes, Filter Replacements
Repair Procedures:
Component Removal & Installation, Troubleshooting, Diagnostics, Overhauls
Page Count
Estimated Pages:
Approximately 3000+ pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel Injection System (MPI), Ignition System, Emission Control Systems (EVAP, EGR), Turbocharging System, Cooling System, Lubrication System
Drivetrain:
S-AWC (Super All-Wheel Control), ACD (Active Center Differential), AYC (Active Yaw Control), DCCD (Driver Controlled Center Differential) operation and service, Manual Transmission (G5M), Twin Clutch SST (Sportronic Shift Transmission) service (if applicable to model variant), Transfer Case, Rear Differential
Suspension Steering:
Front Suspension (MacPherson Strut), Rear Suspension (Multi-Link), Power Steering System, Wheel Alignment Specifications
Brakes:
Front Brembo Brakes (4-piston calipers), Rear Brembo Brakes (2-piston calipers), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake Fluid Specifications and Bleeding Procedures
Electrical:
Battery, Starting System, Charging System, Lighting Systems (Headlamps, Taillamps, Interior), Instrument Cluster, Wiper/Washer System, Horn, Power Accessories (Windows, Locks, Mirrors)
Body Interior:
Body Exterior Panels, Doors, Hood, Trunk Lid, Bumpers, Interior Trim Components, Seats, Restraint Systems (Airbags, Seatbelts)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System, Refrigerant type and recharge procedures
Procedures Included
Diagnostics:
On-Board Diagnostics (OBD-II), Diagnostic Trouble Codes (DTCs) and their interpretation, Troubleshooting flowcharts for common symptoms
Repair:
Engine tune-up procedures, clutch replacement, brake pad and rotor replacement, suspension component replacement, exhaust system repairs, electrical component diagnostics and replacement
Maintenance:
Oil and filter changes, spark plug replacement, air filter replacement, coolant flushes, timing belt/chain inspection (if applicable), differential fluid changes
Special Procedures:
S-AWC system calibration, ACD/AYC control unit initialization, SST transmission maintenance and fluid checks, turbocharger diagnostics and replacement
Technical Depth
Depth:
Comprehensive: Covers basic maintenance, routine servicing, detailed diagnostics, component-level repair, and full system overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable Text
Printability:
Printable Pages
Print Quality
Image Resolution:
High-Resolution Diagrams and Illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Name:
4B11T
Engine Type:
Inline-4, DOHC, 16-Valve, Turbocharged, Intercooled
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Power Output:
Approx. 295 hp (217 kW) @ 6500 rpm (US Spec)
Torque Output:
Approx. 300 lb-ft (407 Nm) @ 3500 rpm (US Spec)
Performance
Redline:
7000 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Turbocharger:
Garrett MGT2259S or similar twin-scroll turbocharger with intercooler
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (G5M)
Optional
Transmission Type:
6-Speed Twin Clutch SST (Sportronic Shift Transmission)
Features
AWD System:
S-AWC (Super All-Wheel Control) featuring ACD, AYC, ASC (Active Stability Control), and Sport ABS
Clutch:
Hydraulically operated, single dry plate clutch (Manual) / Twin wet-clutch system (SST)
📐 Dimensions
Exterior
Length:
4585 mm (180.5 in)
Width:
1810 mm (71.3 in)
Height:
1475 mm (58.1 in)
Wheelbase:
2635 mm (103.7 in)
Front Track:
1545 mm (60.8 in)
Rear Track:
1540 mm (60.6 in)
Weights
Curb Weight:
Approx. 1460-1500 kg (3219-3307 lbs), varies by transmission and trim
Gross Vehicle Weight Rating:
Approx. 1950 kg (4299 lbs)
Cargo
Trunk Volume:
Approx. 354 Liters (12.5 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Likely, based on contemporary Mitsubishi standards for this segment)
IIHS Side Impact:
Good (Likely, based on contemporary Mitsubishi standards for this segment)
Active Features
Stability Control:
Active Stability Control (ASC)
Traction Control:
Active Traction Control (ATC)
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA)
Passive Features
Airbags:
Driver and Front Passenger Airbags, Side Curtain Airbags, Front Seat-Mounted Side Airbags
Seatbelts:
3-point ELR front seatbelts with pre-tensioners and force limiters, 3-point ELR rear seatbelts
Body Structure:
RISE (Reinforced Impact Safety Evolution) body structure
💡 Technology Features
Infotainment
Infotainment System:
Rockford-Fosgate premium audio system (optional), touchscreen display, CD/MP3 player, auxiliary input.
Driver Assistance
Key System:
S-AWC (Super All-Wheel Control) with multiple driver-selectable modes (Tarmac, Gravel, Snow)
Other Systems:
Keyless Entry and Start, Cruise Control, Voice Recognition (if equipped)
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming (optional), USB input.
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Every 3,750-7,500 miles (6,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or at least every 30,000 miles (48,000 km).
Spark Plug Replacement:
Approx. 30,000-45,000 miles (48,000-72,000 km) for iridium-tipped plugs.
Coolant Flush:
Initial service at 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) thereafter.
Transmission Fluid Change Manual:
Every 45,000-60,000 miles (72,000-96,000 km).
Transmission Fluid Change Sst:
Every 30,000-45,000 miles (48,000-72,000 km), recommended for performance driving.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SN/SP, ACEA C3 or A3/B4 (Synthetic Recommended for performance)
Engine Oil Capacity:
Approx. 4.7 Liters (5.0 US Quarts) with filter change
Coolant Type:
Mitsubishi Super Long Life Coolant (Green) or equivalent OAT/HOAT type
Brake Fluid Type:
DOT 3 or DOT 4 High-Temperature Brake Fluid
Manual Transmission Fluid:
GL-4 SAE 75W-85 or 75W-90 Gear Oil
S-Awc Fluid Type:
Refer to manual; typically specialized ACD/AYC fluid
Known Issues
Engine:
Potential for turbocharger issues (oil feed line blockage), spark plug fouling, and piston ring wear under hard use. The 4B11T is generally robust but requires diligent maintenance.
Transmission:
SST transmissions can be sensitive to fluid changes and heat; manual transmissions are generally robust but clutch wear is expected with spirited driving.
Suspension Steering:
Early models might exhibit front suspension clunks or steering rack wear. Wheel bearing longevity can vary.
Electrical:
Occasional issues with power window motors, central locking actuators, and infotainment system glitches.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a long history in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution lineage gained its iconic status and technological advancements.
Model Evolution
Evolution Lineage:
The Evo X represents the tenth and final generation of the iconic Lancer Evolution, evolving from its rally-bred roots with significant technological updates including the S-AWC system and the new 4B11T engine.
Generation Change:
This generation marked a shift to a new platform and a completely new engine, moving away from the older 4G63T found in previous generations.
Production
Production Years:
2007-2016 (for the Evo X generation)
Manufacturing Locations:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Motorsport Legacy:
The Lancer Evolution nameplate is synonymous with rally racing success, having won multiple WRC Driver's and Manufacturer's Championships.
Performance Acclaim:
Consistently praised by automotive journalists and enthusiasts for its exceptional handling, all-wheel-drive grip, and raw performance capabilities.
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