Mitsubishi Lancer Evolution X Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Common Name: Evo X Body Style: 4-Door Sedan Codes Chassis Code: CZ4A 👋 Introduction Market Position Segment: Performance Compact Sedan (Tuner Car) Reputation: Renowned for its rally-bred performance, advanced all-wheel-drive system, and potent turbocharged engine. Competitive Analysis Key Competitors: Subaru WRX STI, Mitsubishi Lancer Evolution VII/VIII/IX (previous generations), Ford Focus RS, Volkswagen Golf R Key Features Performance Focus: Engineered for track and spirited driving, with emphasis on handling and acceleration. AWD System: S-AWC (Super All-Wheel Control) with Active Center Differential (ACD) and Active Yaw Control (AYC) for superior traction and cornering. Engine Technology: Advanced turbocharged engine with MIVEC (Mitsubishi Innovative Valve timing Electronic Control). Transmission Options: Available with a 5-speed manual or the TC-SST (Twin Clutch-SST) automated manual transmission. 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual (FSM) Language: English Format: Digital (likely PDF) Target Audience: Professional Technicians and Advanced DIY Enthusiasts Approximate Page Count: Estimated 2000+ pages (comprehensive FSMs are typically extensive) 📖 Manual Coverage Systems Covered Powertrain: Engine (4B11T), Transmission (Manual & SST), Drivetrain (AWD System, AYC/ACD) Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, EBD) Electrical: ECU, Wiring Diagrams, Lighting, Audio, HVAC Controls, Security System Body And Trim: Exterior Body Panels, Interior Trim, Seats, Glass, Doors Emissions: Emissions Control Systems, Catalytic Converter, EVAP Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks Diagnostics: Troubleshooting Charts, DTC Code Explanations, Diagnostic Procedures Repair: Component Removal and Installation, Reassembly, Component Overhaul Specifications: Torque Values, Clearances, Fluid Capacities, Electrical Schematics Special Tools: Identification of Required Special Tools Technical Depth Depth: Comprehensive (from basic fluid changes to complete engine and transmission rebuilds, including complex electronic systems) 📊 Manual Specifications File Format Digital Format: Portable Document Format (PDF) Searchability: Likely fully text-searchable for quick information retrieval Printability: Printable, allowing for physical copies of specific sections Image Quality: High-resolution images, diagrams, and exploded views Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Engine Type: Inline 4-cylinder, DOHC, 16-valve, Turbocharged, Intercooled Displacement: 2.0 Liters (1998 cc) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 9.0:1 Performance Horsepower Hp: Approx. 291-303 hp (depending on market and year) Torque Lb-Ft: Approx. 300-307 lb-ft (depending on market and year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-point Fuel Injection Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Turbocharger: Mitsubishi Heavy Industries (MHI) TD05-15G (or similar specification twin-scroll turbocharger) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 6-Speed Twin Clutch-SST (Sports Shift) Automated Manual Transmission Features All Wheel Drive: S-AWC (Super All-Wheel Control) with ACD (Active Center Differential) and AYC (Active Yaw Control) S Std Modes: Tarmac, Gravel, Snow (selectable AWD control modes) 📐 Dimensions Exterior Length: Approx. 4505-4530 mm (177.4-178.3 in) Width: Approx. 1810 mm (71.3 in) Height: Approx. 1470-1480 mm (57.9-58.3 in) Wheelbase: Approx. 2635 mm (103.7 in) Front Track: Approx. 1545 mm (60.8 in) Rear Track: Approx. 1540 mm (60.6 in) Weights Curb Weight: Approx. 1500-1600 kg (3307-3527 lbs, depending on transmission and trim) Gross Vehicle Weight Rating Gvwr: Consult specific market documentation or VIN for exact GVWR 🛡️ Safety Features Ratings Niosht Us Safety Ratings: Varies by model year and testing agency (e.g., IIHS, NHTSA). Check specific year for details. Active Features ABS: Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Asc: Active Stability Control Tcl: Traction Control Logic Passive Features Airbags: Front, Side, Curtain Airbags (SRS) Seatbelts: Three-point ELR seatbelts with pretensioners and force limiters Body Structure: Reinforced Impact Safety Evolution (RISE) body structure 💡 Technology Features Infotainment System Overview: Factory infotainment systems typically included AM/FM radio, CD player, MP3 playback, and optional Rockford Fosgate audio systems. Higher trims might feature touchscreens and navigation. Connectivity Options: Auxiliary input jacks, USB ports (on later models or optional accessories), Bluetooth hands-free calling (on some trims). Driver Assistance Stability Control: Advanced S-AWC system provides significant driver assistance through torque vectoring and differential control. Traction Control: Integrated with the S-AWC system for optimal grip in all conditions. Keyless Entry Start: Available on higher trim levels (e.g., Keyless Operation System). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles or 6 months (whichever comes first), or more frequently under severe driving conditions. Consult manual for specifics. Air Filter Replacement: Consult manual; typically every 15,000-30,000 miles or as needed based on driving environment. Spark Plug Replacement: Consult manual; typically around 60,000 miles for iridium-tipped plugs. Timing Belt Chain: The 4B11T uses a timing chain, which generally does not require periodic replacement unless worn or damaged. Fluid Specifications Engine Oil Type: API SN or ILSAC GF-5 compliant synthetic engine oil. Viscosity: 0W-30, 5W-30, or 5W-40 recommended based on climate. Always confirm with manual. Engine Oil Capacity: Approx. 4.8 US quarts (4.5 liters) with filter...
S-AWC (Super All-Wheel Control) with ACD (Active Center Differential) and AYC (Active Yaw Control)
S Std Modes:
Tarmac, Gravel, Snow (selectable AWD control modes)
📐 Dimensions
Exterior
Length:
Approx. 4505-4530 mm (177.4-178.3 in)
Width:
Approx. 1810 mm (71.3 in)
Height:
Approx. 1470-1480 mm (57.9-58.3 in)
Wheelbase:
Approx. 2635 mm (103.7 in)
Front Track:
Approx. 1545 mm (60.8 in)
Rear Track:
Approx. 1540 mm (60.6 in)
Weights
Curb Weight:
Approx. 1500-1600 kg (3307-3527 lbs, depending on transmission and trim)
Gross Vehicle Weight Rating Gvwr:
Consult specific market documentation or VIN for exact GVWR
🛡️ Safety Features
Ratings
Niosht Us Safety Ratings:
Varies by model year and testing agency (e.g., IIHS, NHTSA). Check specific year for details.
Active Features
ABS:
Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Asc:
Active Stability Control
Tcl:
Traction Control Logic
Passive Features
Airbags:
Front, Side, Curtain Airbags (SRS)
Seatbelts:
Three-point ELR seatbelts with pretensioners and force limiters
Body Structure:
Reinforced Impact Safety Evolution (RISE) body structure
💡 Technology Features
Infotainment
System Overview:
Factory infotainment systems typically included AM/FM radio, CD player, MP3 playback, and optional Rockford Fosgate audio systems. Higher trims might feature touchscreens and navigation.
Connectivity Options:
Auxiliary input jacks, USB ports (on later models or optional accessories), Bluetooth hands-free calling (on some trims).
Driver Assistance
Stability Control:
Advanced S-AWC system provides significant driver assistance through torque vectoring and differential control.
Traction Control:
Integrated with the S-AWC system for optimal grip in all conditions.
Keyless Entry Start:
Available on higher trim levels (e.g., Keyless Operation System).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 6 months (whichever comes first), or more frequently under severe driving conditions. Consult manual for specifics.
Air Filter Replacement:
Consult manual; typically every 15,000-30,000 miles or as needed based on driving environment.
Spark Plug Replacement:
Consult manual; typically around 60,000 miles for iridium-tipped plugs.
Timing Belt Chain:
The 4B11T uses a timing chain, which generally does not require periodic replacement unless worn or damaged.
Fluid Specifications
Engine Oil Type:
API SN or ILSAC GF-5 compliant synthetic engine oil. Viscosity: 0W-30, 5W-30, or 5W-40 recommended based on climate. Always confirm with manual.
Engine Oil Capacity:
Approx. 4.8 US quarts (4.5 liters) with filter change.
Coolant Type:
Mitsubishi Super Long Life Coolant (DIA-QUEEN SUPER LONG LIFE COOLANT) or equivalent P-OAT (Phosphate Organic Acid Technology) coolant.
Transmission Fluid Manual:
API GL-4 or GL-5 SAE 75W-85 or 75W-90 synthetic manual transmission fluid.
Transmission Fluid Tc Sst:
Specialized DCT fluid (e.g., DIA-QUEEN SSTF-1 or equivalent). Strict adherence to fluid type is critical.
Differential Fluid:
API GL-5 SAE 75W-90 synthetic gear oil.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (ensure compliance with vehicle specification).
Known Issues
Common Wear Items:
Clutch wear (especially with aggressive driving), brake pads and rotors, wheel bearings.
Tc Sst Concerns:
Early TC-SST transmissions experienced some reliability issues; regular fluid changes are paramount. Software updates can also be beneficial.
Engine Oil Consumption:
Some owners have reported higher-than-average oil consumption; regular checks are advised.
Ayc Pump Failure:
The AYC pump can be a point of failure over time; the manual will detail diagnosis and replacement.
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) heritage.
Model Evolution
Design Basis:
Based on the tenth generation Mitsubishi Lancer, but with extensive performance-oriented modifications.
Production Years:
2007-2016
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Notable Variants:
GSR, GSR Premium, MR (TC-SST), RS (for specific markets/track use)