🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Generation: First Generation (L040 Series) Market Name Variations: Pajero (Japan/Australia), Dodge Raider (North America), Colt Shogun (UK) Codes Chassis Code Prefix: L040 👋 Introduction Market Position Market Position: Rugged, capable off-road vehicle with comfortable on-road manners. Positioned as a versatile SUV/4x4 for adventure and daily use. Competitive Analysis Competitors: Toyota Land Cruiser Prado, Nissan Patrol, Jeep Cherokee (XJ), Ford Bronco Key Features Key Features Vehicle: Body-on-frame construction, selectable 4WD system, robust engine options, versatile interior, capable off-road performance 📋 Manual Details Coverage Areas Years Covered: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine electrical Transmission Drivetrain: Manual transmission, automatic transmission, transfer case, front axle, rear axle, driveshafts Suspension Steering: Front suspension (independent), rear suspension (leaf spring), steering system, power steering Brakes: Front disc brakes, rear drum brakes, parking brake, hydraulic system, anti-lock braking system (ABS) for applicable models Electrical Lighting: Battery, charging system, starting system, lighting, instrument panel, body electrical, wiring diagrams Body Chassis: Body construction, interior trim, exterior trim, doors, windows, bumpers, frame Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, belt inspections and replacements, spark plug replacement, brake service, lubrication Repair Procedures: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper/rotor replacement, steering rack repair, electrical component diagnostics and replacement Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications Technical Depth Technical Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams 📊 Manual Specifications File Format File Format: Searchable PDF Print Quality Print Quality: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: 4G54, 4G63, 4G64 Engine Displacement Gasoline: 2.6L (4G54), 2.0L (4G63), 2.4L (4G64) Engine Type Gasoline: Inline-4 Cylinder, SOHC (some variants) Horsepower Gasoline: Approx. 103-114 hp (2.6L), 97 hp (2.0L), 114 hp (2.4L) Torque Gasoline: Approx. 138-145 lb-ft (2.6L), 119 lb-ft (2.0L), 135 lb-ft (2.4L) Engine Code Diesel: 4D55, 4D56 Engine Displacement Diesel: 2.3L (4D55), 2.5L (4D56) Engine Type Diesel: Inline-4 Cylinder, Naturally Aspirated or Turbocharged Diesel Horsepower Diesel: Approx. 80-84 hp (NA), 95-105 hp (Turbo) Torque Diesel: Approx. 125-130 lb-ft (NA), 145-160 lb-ft (Turbo) Fuel System Fuel System Gasoline: Carburetor (early models) or Electronic Fuel Injection (EFI, later models) Fuel System Diesel: Indirect Injection (IDI) diesel injection pump Fuel Requirements Fuel Type Gasoline: Unleaded Gasoline Fuel Type Diesel: Diesel Fuel 🔧 Transmission Standard Standard Transmission Type: 4-speed or 5-speed Manual Transmission Optional Optional Transmission Type: 3-speed or 4-speed Automatic Transmission Features Transfer Case Type: Part-time, 2-speed transfer case with manual 4WD engagement (2H, 4H, 4L) 📐 Dimensions Exterior Wheelbase: Approx. 104.7 inches (2660 mm) Length: Approx. 167.5 - 171.7 inches (4255 - 4360 mm) Width: Approx. 66.1 - 66.9 inches (1680 - 1700 mm) Height: Approx. 65.0 - 71.1 inches (1650 - 1805 mm) Weights Curb Weight: Approx. 3,500 - 4,200 lbs (1588 - 1905 kg) Gross Vehicle Weight Rating: Varies by configuration, typically around 5,000-5,500 lbs 🛡️ Safety Features Ratings Crash Test Ratings: Limited official crash test data available for this era, generally considered robust for its time due to body-on-frame construction. Active Features Active Safety Features: Four-wheel drive (selectable), power-assisted brakes Passive Features Passive Safety Features: Seat belts, reinforced chassis and body structure 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio with cassette player, optional premium sound systems, manual climate controls. Driver Assistance Driver Assistance Features: Limited to ABS on some later/higher trim models. Primarily mechanical driver aids. Connectivity Connectivity Options: N/A (No factory Bluetooth or USB connectivity) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, depending on driving conditions (refer to manual for specific engine). Air Filter Replacement Interval: Every 15,000-30,000 miles or annually. Spark Plug Replacement Interval: Every 30,000-60,000 miles, depending on plug type. Timing Belt Replacement Interval: Critical for 4G63/4G64 engines; typically every 60,000-90,000 miles or 5-7 years. Refer to manual for exact interval. Fluid Specifications Engine Oil Type: API SG/SH rated, SAE 10W-30 or 10W-40 recommended (check manual for ambient temperature suitability). Engine Oil Capacity: Approx. 4.5 - 5.5 quarts (4.3 - 5.2 liters) with filter, depending on engine. Coolant Type: Ethylene glycol based, typically a 50/50 mix of antifreeze and distilled water. Transmission Fluid Manual: GL-4 or GL-5 rated gear oil, SAE 75W-90 or 80W-90. Transmission Fluid Automatic: Dexron II or equivalent ATF. Transfer Case Fluid: GL-4 or GL-5 rated gear oil, SAE 75W-90 or 80W-90. Differential Fluid: GL-5 rated gear oil, SAE 80W-90. Brake Fluid Type:...