🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Sport Year: 2004 Codes Chassis Code: K90 Series (Montero Sport) 👋 Introduction Market Position Segment: Compact/Mid-size SUV (Body-on-frame chassis), often categorized as a Sport Utility Truck due to its truck-like construction. Competitive Analysis Competitors 2004: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Chevrolet TrailBlazer, Honda Passport. Key Features Platform Shared With: Shared platform and many mechanical components with the Mitsubishi Pajero/Montero (full-size SUV) and Mitsubishi L200/Triton pickup truck. Body On Frame Construction: Robust body-on-frame construction provides durability and off-road capability, distinguishing it from unibody SUVs. Engine Options: Offered with potent V6 engines, providing ample power for towing and off-road use. 4Wd System: Available with a capable part-time 4WD system, often featuring a transfer case with high and low range gearing, and in some configurations, locking differentials for enhanced off-road traction. 📋 Manual Details Coverage Areas Engine Coverage: 3.0L V6 (6G72), 3.5L V6 (6G74) Transmission Coverage: 4-Speed Automatic (V4A51), 5-Speed Manual (V5M31) Drivetrain Coverage: 2WD (RWD), 4WD (Part-time 4-wheel drive with transfer case and differential locks) Page Count Estimated Pages: Approximately 1500+ pages (Software compilation) Manual Type Type: Official Factory Service Manual / Repair Manual Software Language Language: English Format Format: Digital Software (CD-ROM/Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system, fuel injection system, emission control systems. Engine Electrical: Ignition system, starter system, charging system, engine control module (ECM), sensors, actuators, wiring diagrams. Transmission Manual: Clutch, gearbox components, shift mechanisms, synchronizers, bearings, seals, internal and external linkages. Transmission Automatic: Torque converter, planetary gear sets, hydraulic control system, valve body, transmission control module (TCM), shift solenoids, cooler system. Drivetrain Transfer Case: Transfer case operation, gear sets, shift actuators, lubrication, maintenance, repair procedures. Suspension Steering: Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), power steering system (pump, rack and pinion, hoses), wheel alignment specifications. Brakes: Front and rear brake systems (discs, calipers, pads, rotors, wheel cylinders), anti-lock braking system (ABS) components and diagnostics, parking brake system, brake fluid specifications and bleeding procedures. Electrical Chassis: Lighting system (headlights, taillights, interior lights), horn, wipers, washers, power windows, power locks, mirrors, seats, instrument cluster, dashboard controls. Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, seals, trim, exterior lighting, mirrors, body repair techniques. Body Interior: Seats, upholstery, dashboard, console, door panels, headliner, carpeting, interior trim, airbags, seatbelts, climate control system components. Climate Control: Air conditioning system (compressor, condenser, evaporator, refrigerant), heating system, blower motor, HVAC controls, cabin air filter. Safety Systems: Airbag system (SRS module, sensors, modules, wiring), seatbelt pre-tensioners, component diagnostics. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections, battery maintenance. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution, wiring diagram interpretation for electrical issues. Repair Procedures: Step-by-step repair instructions for all major vehicle systems, including component removal, disassembly, cleaning, inspection, repair, reassembly, and installation. Component Replacement: Detailed instructions for replacing components such as engine parts, transmission units, suspension parts, brake components, electrical modules, and body panels. Specifications Data: Torque specifications for fasteners, engine clearances, fluid capacities, electrical resistance values, pressure specifications, alignment angles, and other critical technical data. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and inspections to advanced engine and transmission overhauls, complex electrical diagnostics, and body repair. Diagnostic Tools: Information on using diagnostic scan tools and interpreting their data. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits, including power distribution, grounds, and component connections, essential for electrical troubleshooting. 📊 Manual Specifications File Format File Type: Proprietary Software Application (typically requiring installation on a Windows PC) Print Quality Print Ability: Printable pages from the software interface. Binding Type Binding: N/A (Software, not a physical book) Paper Type Paper Quality: N/A (Software, not a physical book) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.0 Liters (2972 cc) Engine 1 Configuration: SOHC V6 (6G72) Engine 1 Horsepower: Approximately 175-185 hp @ 5500-5750 rpm (varies slightly by trim/market) Engine 1 Torque: Approximately 200-215 lb-ft @ 3500-4000 rpm (varies slightly by trim/market) Optional Engine Engine 2 Displacement: 3.5 Liters (3497 cc) Engine 2 Configuration: SOHC V6 (6G74) Engine 2 Horsepower: Approximately 200-215 hp @ 5000-5500 rpm (varies slightly by trim/market) Engine 2 Torque: Approximately 220-235 lb-ft @ 3500-4000 rpm (varies slightly by trim/market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-port Fuel Injection (MPFI). Fuel Type: Unleaded Gasoline (87 octane recommended, higher octane may be preferred for optimal performance). Engine Management Ignition Type: Distributorless Ignition System (DIS) with coil-on-plug (COP) or coil pack ignition. Cooling System Cooling Type: Pressurized liquid cooling system. Lubrication System Oil Type Recommendation: SAE 5W-30 or 10W-30 (API Service SG, SH, SJ, or SL), refer to manual for exact specification. Emission Controls Emission Systems: Catalytic...