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Mitsubushi NIMBUS SPACE WAGON 1993-99 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Nimbus Space Wagon Generation: First Generation Production Years: 1993-1999 Codes Engine Code Primary: 4G64 👋 Introduction Market Position Vehicle Segment: Compact MPV / Station Wagon Target Audience: Families, small businesses, and individuals seeking a versatile and practical vehicle. Competitive Analysis Key Competitors: Toyota Ipsum/Spacio, Nissan R'nessa, Honda Odyssey (first generation), Mazda MPV. Key Features Versatility: Designed for practicality and passenger comfort, offering flexible seating configurations. Engine Options: A range of reliable four-cylinder gasoline and diesel engines catering to different performance and economy needs. Manual Value: Offers significant cost savings for DIY repairs and maintenance, empowering owners to maintain their vehicles effectively. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Page Count Page Count: > 1700 📖 Manual Coverage Systems Covered Engine Mechanical: Complete coverage for 2.4L 4G64 SOHC, 2.4L 4G64 GDI, 1.8L 4D65, 1.8L 4G93 Straight 4 SOHC, 2.0L 4G63 Straight 4 DOHC, and 2.0L 4D68 Straight 4 Diesel engines. Includes engine assembly, disassembly, inspection, and overhaul procedures. Engine Electrical: Detailed diagnostics, wiring diagrams, ignition system, charging system, starting system, fuel injection system, and ECU information. Fuel System: Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, and emissions control related to the fuel system. Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, and coolant specifications. Lubrication System: Oil pump, oil filter, oil passages, oil pressure testing, and lubrication specifications. Intake Exhaust: Intake manifold, exhaust manifold, catalytic converter, muffler, and emissions control. Transmission Manual: Clutch system, manual transmission assembly, disassembly, repair, and adjustment. Transmission Automatic: Automatic transmission assembly, disassembly, repair, fluid specifications, and hydraulic control systems. Drivetrain Axles: Front axle, rear axle, differentials, driveshafts, and CV joints. Suspension: Front suspension (MacPherson strut type), rear suspension (Multi-link), shock absorbers, springs, control arms, and alignment procedures. Brakes: Service brakes (front disc, rear drum/disc), parking brake system, brake fluid specifications, bleeding procedures, and component replacement. Steering: Power steering system, steering gear, tie rods, steering column, and alignment. Body Chassis: Body structure, chassis components, mounting points, and torque specifications. Interior: Seating systems, dashboard, trim panels, and interior components. Exterior: Body panels, doors, hood, tailgate, bumpers, glass, and seals. Safety Srs: Supplemental Restraint System (SRS) components, airbags, sensors, and related diagnostics. Chassis Electrical: Lighting systems, power windows, power locks, mirrors, and related electrical components. HVAC: Heater, ventilation, and air conditioning (HVAC) system components, operation, and service. Wiring Diagrams: Comprehensive wiring diagrams for all electrical systems. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and general upkeep. Diagnostics: Troubleshooting common problems, diagnostic codes, and symptom-based troubleshooting guides. Repair Overhaul: Detailed step-by-step instructions for disassembly, assembly, repair, and overhaul of all major vehicle components. Adjustment: Adjustment procedures for brakes, clutch, suspension, and other systems. Installation: Procedures for installing new or replacement parts and accessories. Torque Specs: All necessary torque specifications for fasteners across the vehicle. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and specifications. 📊 Manual Specifications File Format File Type: PDF Compatibility: All Windows versions, All Mac versions Software Requirements: Adobe Acrobat Reader (free download), WinZip or WinRAR (free download for extraction) Print Quality Printability: Ready to Print, High Definition Diagrams Binding Type Binding: Digital (no physical binding) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Code: 4G64 Engine 1 Type: 2.4L (2351cc) Inline 4-Cylinder SOHC Engine 1 Configuration: Naturally Aspirated Engine 1 Bore X Stroke: 86.5 mm x 100.0 mm Engine 1 Compression Ratio: Approx. 8.5:1 to 9.0:1 (varies by specific model/tuning) Engine 2 Engine 2 Code: 4G64 GDI Engine 2 Type: 2.4L (2351cc) Inline 4-Cylinder SOHC GDI (Gasoline Direct Injection) Engine 2 Performance Notes: GDI technology typically offers improved fuel efficiency and emissions. Engine 3 Engine 3 Code: 4D65 Engine 3 Type: 1.8L (1830cc) Inline 4-Cylinder Diesel Engine 4 Engine 4 Code: 4G93 Engine 4 Type: 1.8L (1830cc) Inline 4-Cylinder SOHC Engine 5 Engine 5 Code: 4G63 Engine 5 Type: 2.0L (1997cc) Inline 4-Cylinder DOHC Engine 6 Engine 6 Code: 4D68 Engine 6 Type: 2.0L (1997cc) Inline 4-Cylinder Diesel Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) depending on engine variant. Performance Typical Horsepower Range: Approximately 125-145 hp for 2.4L gasoline engines, lower for 1.8L and 2.0L variants and diesel. Typical Torque Range: Approximately 140-160 lb-ft for 2.4L gasoline engines. 🔧 Transmission Standard Manual Transmission: Available, typically 5-speed manual. Optional Automatic Transmission: Available, typically 4-speed automatic. Features Clutch Type: Hydraulically operated dry single-plate clutch for manual transmissions. 📐 Dimensions Exterior Body Style: 5-door Station Wagon / Compact MPV Wheelbase: Approx. 2720 mm (107.1 inches) Length: Approx. 4530 mm (178.3 inches) Width: Approx. 1735 mm (68.3 inches) Height: Approx. 1605 mm (63.2 inches) Weights Curb Weight: Varies by configuration, typically 1400-1600 kg (3086-3527 lbs). 🛡️ Safety...
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Mitsubushi NIMBUS SPACE WAGON 1993-99 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Nimbus Space Wagon
Generation:
First Generation
Production Years:
1993-1999
Codes
Engine Code Primary:
4G64
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV / Station Wagon
Target Audience:
Families, small businesses, and individuals seeking a versatile and practical vehicle.
Competitive Analysis
Key Competitors:
Toyota Ipsum/Spacio, Nissan R'nessa, Honda Odyssey (first generation), Mazda MPV.
Key Features
Versatility:
Designed for practicality and passenger comfort, offering flexible seating configurations.
Engine Options:
A range of reliable four-cylinder gasoline and diesel engines catering to different performance and economy needs.
Manual Value:
Offers significant cost savings for DIY repairs and maintenance, empowering owners to maintain their vehicles effectively.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF
Page Count
Page Count:
> 1700
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete coverage for 2.4L 4G64 SOHC, 2.4L 4G64 GDI, 1.8L 4D65, 1.8L 4G93 Straight 4 SOHC, 2.0L 4G63 Straight 4 DOHC, and 2.0L 4D68 Straight 4 Diesel engines. Includes engine assembly, disassembly, inspection, and overhaul procedures.
Engine Electrical:
Detailed diagnostics, wiring diagrams, ignition system, charging system, starting system, fuel injection system, and ECU information.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, and emissions control related to the fuel system.
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, and coolant specifications.
Lubrication System:
Oil pump, oil filter, oil passages, oil pressure testing, and lubrication specifications.
Intake Exhaust:
Intake manifold, exhaust manifold, catalytic converter, muffler, and emissions control.
Transmission Manual:
Clutch system, manual transmission assembly, disassembly, repair, and adjustment.
Transmission Automatic:
Automatic transmission assembly, disassembly, repair, fluid specifications, and hydraulic control systems.
Drivetrain Axles:
Front axle, rear axle, differentials, driveshafts, and CV joints.
Suspension:
Front suspension (MacPherson strut type), rear suspension (Multi-link), shock absorbers, springs, control arms, and alignment procedures.
Brakes:
Service brakes (front disc, rear drum/disc), parking brake system, brake fluid specifications, bleeding procedures, and component replacement.
Steering:
Power steering system, steering gear, tie rods, steering column, and alignment.
Body Chassis:
Body structure, chassis components, mounting points, and torque specifications.
Interior:
Seating systems, dashboard, trim panels, and interior components.
Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, and seals.
Safety Srs:
Supplemental Restraint System (SRS) components, airbags, sensors, and related diagnostics.
Chassis Electrical:
Lighting systems, power windows, power locks, mirrors, and related electrical components.
HVAC:
Heater, ventilation, and air conditioning (HVAC) system components, operation, and service.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and general upkeep.
Diagnostics:
Troubleshooting common problems, diagnostic codes, and symptom-based troubleshooting guides.
Repair Overhaul:
Detailed step-by-step instructions for disassembly, assembly, repair, and overhaul of all major vehicle components.
Adjustment:
Adjustment procedures for brakes, clutch, suspension, and other systems.
Installation:
Procedures for installing new or replacement parts and accessories.
Torque Specs:
All necessary torque specifications for fasteners across the vehicle.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Windows versions, All Mac versions
Software Requirements:
Adobe Acrobat Reader (free download), WinZip or WinRAR (free download for extraction)
Print Quality
Printability:
Ready to Print, High Definition Diagrams
Binding Type
Binding:
Digital (no physical binding)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
4G64
Engine 1 Type:
2.4L (2351cc) Inline 4-Cylinder SOHC
Engine 1 Configuration:
Naturally Aspirated
Engine 1 Bore X Stroke:
86.5 mm x 100.0 mm
Engine 1 Compression Ratio:
Approx. 8.5:1 to 9.0:1 (varies by specific model/tuning)
Engine 2
Engine 2 Code:
4G64 GDI
Engine 2 Type:
2.4L (2351cc) Inline 4-Cylinder SOHC GDI (Gasoline Direct Injection)
Engine 2 Performance Notes:
GDI technology typically offers improved fuel efficiency and emissions.
Engine 3
Engine 3 Code:
4D65
Engine 3 Type:
1.8L (1830cc) Inline 4-Cylinder Diesel
Engine 4
Engine 4 Code:
4G93
Engine 4 Type:
1.8L (1830cc) Inline 4-Cylinder SOHC
Engine 5
Engine 5 Code:
4G63
Engine 5 Type:
2.0L (1997cc) Inline 4-Cylinder DOHC
Engine 6
Engine 6 Code:
4D68
Engine 6 Type:
2.0L (1997cc) Inline 4-Cylinder Diesel
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) depending on engine variant.
Performance
Typical Horsepower Range:
Approximately 125-145 hp for 2.4L gasoline engines, lower for 1.8L and 2.0L variants and diesel.
Typical Torque Range:
Approximately 140-160 lb-ft for 2.4L gasoline engines.
🔧 Transmission
Standard
Manual Transmission:
Available, typically 5-speed manual.
Optional
Automatic Transmission:
Available, typically 4-speed automatic.
Features
Clutch Type:
Hydraulically operated dry single-plate clutch for manual transmissions.
📐 Dimensions
Exterior
Body Style:
5-door Station Wagon / Compact MPV
Wheelbase:
Approx. 2720 mm (107.1 inches)
Length:
Approx. 4530 mm (178.3 inches)
Width:
Approx. 1735 mm (68.3 inches)
Height:
Approx. 1605 mm (63.2 inches)
Weights
Curb Weight:
Varies by configuration, typically 1400-1600 kg (3086-3527 lbs).
🛡️ Safety Features
Ratings
Safety Rating Notes:
Vehicle safety standards and ratings from the mid-to-late 1990s. Specific independent crash test data may vary by region.
Active Features
Braking System:
Standard Anti-lock Braking System (ABS) may be available on higher trims or as an option.
Passive Features
Airbags:
Driver and passenger front airbags (SRS) common on later models within the production run.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player, optional CD player. Basic speaker systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an available option.
Connectivity
Connectivity Features:
Limited by era; no advanced Bluetooth or USB connectivity. Basic power accessories.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Refer to manual for specific engine and oil type.
Timing Belt:
Crucial replacement interval, typically around 60,000-100,000 miles (96,000-160,000 km) for 4G64 engines. Critical to consult manual for exact mileage and potential for interference engine damage if belt fails.
Spark Plugs:
Varies by type, but generally every 30,000-60,000 miles (48,000-96,000 km).
Fluid Specifications
Engine Oil Type:
API SG or higher. Viscosity grade typically 5W-30 or 10W-30, depending on climate. Refer to manual for exact specification.
Coolant Type:
Ethylene glycol-based coolant. Mixture typically 50/50 with distilled water. Refer to manual for specific type and capacity.
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III or equivalent ATF. Refer to manual for specific type and capacity.
Brake Fluid:
DOT 3 or DOT 4 glycol-based brake fluid.
Known Issues
Timing Belt Failure:
4G64 engine is an interference engine; timing belt failure can cause severe internal engine damage. Regular replacement is critical.
Cooling System Leaks:
Potential for radiator, hose, or water pump leaks due to age and material degradation.
Oxygen Sensor Failure:
Can lead to poor fuel economy and increased emissions.
Power Steering Pump Leaks:
Common wear item leading to noise or loss of assist.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a history dating back to 1917. Known for producing a range of vehicles from passenger cars to SUVs and commercial vehicles.
Model Evolution
Nimbus Space Wagon Concept:
Introduced to compete in the growing compact MPV market, offering a practical alternative to traditional station wagons and minivans.
Production
Manufacturing Location:
Primarily manufactured in Japan.
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