Mitsubishi Outlander With 2.0L 4B11 2.4L 4B12 Engines 2012-2013 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Model Generation: Second Generation (CW/ZJ/W/Y) Model Year Range Covered: 2012-2013 Codes Chassis Code: CW Engine Codes: 4B11, 4B12 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Competitive Analysis Key Competitors 2012 2013: Honda CR-V, Toyota RAV4, Nissan Rogue, Subaru Forester, Ford Escape, Kia Sportage, Hyundai Tucson Key Features Outlander Platform: Built on Mitsubishi's Global Performance (GP) platform shared with the Lancer and Eclipse. All Wheel Drive: Available with Mitsubishi's Super All-Wheel Control (S-AWC) system, offering advanced traction and stability management. Manual Value Proposition: Provides in-depth technical knowledge for DIY repairs, maintenance, and diagnostics, significantly reducing labor costs and ensuring proper vehicle upkeep. 📋 Manual Details Coverage Areas Regions Covered: Global (specifications may vary by region) Language: English Manual Type: Factory Service Manual / Workshop Manual Page Count Estimated Page Count: 1500+ Format File Format: PDF Download Availability: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control Systems (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Turbocharging (if applicable), Drivetrain (FWD/AWD components) Chassis: Suspension (Front & Rear), Steering System, Braking System (including ABS, EBD, ASC), Wheels & Tires Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting Systems (Headlights, Taillights, Interior), Instrumentation, Wiper/Washer Systems, Audio Systems, HVAC Controls, Power Accessories (Windows, Locks, Mirrors) Body And Trim: Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks & Changes, Filter Replacements, Inspections Repair: Component Removal & Installation, Engine Rebuild Procedures, Transmission Overhaul, Brake Caliper/Rotor Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Replacement Diagnostics: Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures Special Tools: Listing and usage of specialized tools required for specific repairs Technical Depth Depth Of Information: Comprehensive - Covers from basic routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format PDF Quality: High-resolution scans, searchable text for keywords Print Quality Printability: Printable on standard home/office printers Binding Type Binding Format: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Licensing Usage Rights: Unlimited Use, No Expiry Dates ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.0 Liters Engine 1 Code: 4B11 Engine 1 Configuration: Inline-4, DOHC, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Engine 1 Horsepower: Approx. 145 hp @ 6000 rpm (varies by market) Engine 1 Torque: Approx. 140 lb-ft @ 4200 rpm (varies by market) Secondary Engine Engine 2 Displacement: 2.4 Liters Engine 2 Code: 4B12 Engine 2 Configuration: Inline-4, DOHC, MIVEC Engine 2 Horsepower: Approx. 168 hp @ 6000 rpm (varies by market) Engine 2 Torque: Approx. 162 lb-ft @ 4000 rpm (varies by market) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded gasoline Engine Maintenance Notes Timing Belt Or Chain: Timing Chain (4B11, 4B12 engines) - requires no periodic replacement, but inspection for wear and tension is recommended as per manual procedures. 🔧 Transmission Standard Transmission Type 2.0L: 5-Speed Manual Transmission (F5M42 or similar) Optional Transmission Type 2.4L: Continuously Variable Transmission (CVT) - JATCO JF011E or similar Transmission Type AWD Option: 6-Speed Sportronic® Automatic Transmission (with paddle shifters in some trims) Features Cvt Features: Simulated gear shifts, INVECS-III (Intelligent and Innovative Vehicle Electronic Control System) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Specific Mitsubishi P/N recommended in manual) Cvt Fluid: CVT Fluid J1 (Specific Mitsubishi P/N recommended in manual - crucial for longevity) Automatic Transmission Fluid: DIA QUEEN ATF-J2 or equivalent (Specific Mitsubishi P/N recommended in manual) 📐 Dimensions Exterior Length: Approx. 179.1 inches (4550 mm) Width: Approx. 70.5 inches (1790 mm) Height: Approx. 65.0 inches (1650 mm) Wheelbase: Approx. 103.3 inches (2625 mm) Cargo Cargo Volume Seats Up: Approx. 25.7 cubic feet (728 liters) Cargo Volume Seats Down: Approx. 69.6 cubic feet (1971 liters) Weights Curb Weight: Approx. 3200-3600 lbs (1450-1630 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 4700-4850 lbs (2130-2200 kg) Towing Capacity: Up to 1500 lbs (680 kg) without trailer brakes, 2000 lbs (907 kg) with trailer brakes (check local regulations and manual for specifics). 🛡️ Safety Features Ratings NHTSA Overall Rating 2012: 4 out of 5 Stars (Overall) IIHS Crash Test Results: Good in front, side, and rear impact tests for 2012 models. Active Features Traction Control: Standard Traction Control System (TCS) Electronic Stability Control: Standard Active Stability Control (ASC) Brake Assist: Standard Brake Assist (BA) Electronic Brake Force Distribution: Standard Electronic Brakeforce Distribution (EBD) Passive Features Airbags: Front airbags, front side-impact airbags, curtain airbags (front and second row) Seatbelts: 3-point front and rear seatbelts with pre-tensioners and force limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD with MP3 playback, auxiliary input jack. Optional Rockford Fosgate premium audio system available on...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Outlander

Model Generation:

Second Generation (CW/ZJ/W/Y)

Model Year Range Covered:

2012-2013

Codes

Chassis Code:

Engine Codes:

4B11, 4B12

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Competitive Analysis

Key Competitors 2012 2013:

Honda CR-V, Toyota RAV4, Nissan Rogue, Subaru Forester, Ford Escape, Kia Sportage, Hyundai Tucson

Key Features

Outlander Platform:

Built on Mitsubishi's Global Performance (GP) platform shared with the Lancer and Eclipse.

All Wheel Drive:

Available with Mitsubishi's Super All-Wheel Control (S-AWC) system, offering advanced traction and stability management.

Manual Value Proposition:

Provides in-depth technical knowledge for DIY repairs, maintenance, and diagnostics, significantly reducing labor costs and ensuring proper vehicle upkeep.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (specifications may vary by region)

Language:

English

Manual Type:

Factory Service Manual / Workshop Manual

Page Count

Estimated Page Count:

1500+

Format

File Format:

Download Availability:

Instant Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical, Engine Control Systems (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Turbocharging (if applicable), Drivetrain (FWD/AWD components)

Chassis:

Suspension (Front & Rear), Steering System, Braking System (including ABS, EBD, ASC), Wheels & Tires

Electrical:

Body Control Module (BCM), Powertrain Control Module (PCM), Lighting Systems (Headlights, Taillights, Interior), Instrumentation, Wiper/Washer Systems, Audio Systems, HVAC Controls, Power Accessories (Windows, Locks, Mirrors)

Body And Trim:

Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Checks & Changes, Filter Replacements, Inspections

Repair:

Component Removal & Installation, Engine Rebuild Procedures, Transmission Overhaul, Brake Caliper/Rotor Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Replacement

Diagnostics:

Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures

Special Tools:

Listing and usage of specialized tools required for specific repairs

Technical Depth

Depth Of Information:

Comprehensive - Covers from basic routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring schematics.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution scans, searchable text for keywords

Print Quality

Printability:

Printable on standard home/office printers

Binding Type

Binding Format:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

Licensing

Usage Rights:

Unlimited Use, No Expiry Dates

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

2.0 Liters

Engine 1 Code:

Engine 1 Configuration:

Inline-4, DOHC, MIVEC (Mitsubishi Innovative Valve timing Electronic Control)

Engine 1 Horsepower:

Approx. 145 hp @ 6000 rpm (varies by market)

Engine 1 Torque:

Approx. 140 lb-ft @ 4200 rpm (varies by market)

Secondary Engine

Engine 2 Displacement:

2.4 Liters

Engine 2 Code:

Engine 2 Configuration:

Inline-4, DOHC, MIVEC

Engine 2 Horsepower:

Approx. 168 hp @ 6000 rpm (varies by market)

Engine 2 Torque:

Approx. 162 lb-ft @ 4000 rpm (varies by market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI - Multi-Point Injection)

Fuel Type:

Unleaded gasoline

Engine Maintenance Notes

Timing Belt Or Chain:

Timing Chain (4B11, 4B12 engines) - requires no periodic replacement, but inspection for wear and tension is recommended as per manual procedures.

🔧 Transmission

Standard

Transmission Type 2.0L:

5-Speed Manual Transmission (F5M42 or similar)

Optional

Transmission Type 2.4L:

Continuously Variable Transmission (CVT) - JATCO JF011E or similar

Transmission Type AWD Option:

6-Speed Sportronic® Automatic Transmission (with paddle shifters in some trims)

Features

Cvt Features:

Simulated gear shifts, INVECS-III (Intelligent and Innovative Vehicle Electronic Control System)

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (Specific Mitsubishi P/N recommended in manual)

Cvt Fluid:

CVT Fluid J1 (Specific Mitsubishi P/N recommended in manual - crucial for longevity)

Automatic Transmission Fluid:

DIA QUEEN ATF-J2 or equivalent (Specific Mitsubishi P/N recommended in manual)

📐 Dimensions

Exterior

Length:

Approx. 179.1 inches (4550 mm)

Width:

Approx. 70.5 inches (1790 mm)

Height:

Approx. 65.0 inches (1650 mm)

Wheelbase:

Approx. 103.3 inches (2625 mm)

Cargo

Cargo Volume Seats Up:

Approx. 25.7 cubic feet (728 liters)

Cargo Volume Seats Down:

Approx. 69.6 cubic feet (1971 liters)

Weights

Curb Weight:

Approx. 3200-3600 lbs (1450-1630 kg) depending on configuration

Gross Vehicle Weight Rating:

Approx. 4700-4850 lbs (2130-2200 kg)

Towing Capacity:

Up to 1500 lbs (680 kg) without trailer brakes, 2000 lbs (907 kg) with trailer brakes (check local regulations and manual for specifics).

🛡️ Safety Features

Ratings

NHTSA Overall Rating 2012:

4 out of 5 Stars (Overall)

IIHS Crash Test Results:

Good in front, side, and rear impact tests for 2012 models.

Active Features

Traction Control:

Standard Traction Control System (TCS)

Electronic Stability Control:

Standard Active Stability Control (ASC)

Brake Assist:

Standard Brake Assist (BA)

Electronic Brake Force Distribution:

Standard Electronic Brakeforce Distribution (EBD)

Passive Features

Airbags:

Front airbags, front side-impact airbags, curtain airbags (front and second row)

Seatbelts:

3-point front and rear seatbelts with pre-tensioners and force limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD with MP3 playback, auxiliary input jack. Optional Rockford Fosgate premium audio system available on higher trims.

Navigation System:

Optional hard-drive based or DVD-based navigation system available on select trims.

Driver Assistance

Rearview Camera:

Optional rearview camera integrated with navigation or rearview mirror display.

Keyless Entry Start:

Available keyless entry and push-button ignition (Smart Key System) on higher trims.

Connectivity

Bluetooth:

Optional Bluetooth hands-free calling and audio streaming.

Usb Port:

Optional USB port for charging and media playback.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Check manual for severe driving conditions.

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed. Replace every 30,000 miles (48,000 km) if conditions warrant.

Cabin Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed. Replace annually or every 15,000 miles.

Spark Plug Replacement:

Iridium Spark Plugs: 100,000 miles (160,000 km)

Coolant Replacement:

First replacement at 105,000 miles (168,000 km) or 7 years, then every 75,000 miles (120,000 km) or 5 years thereafter.

Fluid Specifications

Engine Oil Type:

SAE 0W-20, API SN or higher, ILSAC GF-5 or higher (Refer to manual for specific viscosity requirements based on ambient temperature).

Engine Oil Capacity:

Approx. 4.5 US quarts (4.3 liters) for 2.0L, Approx. 4.7 US quarts (4.4 liters) for 2.4L (with filter change, check manual).

Brake Fluid Type:

DOT 3 or DOT 4 (Refer to manual for precise specification)

Power Steering Fluid:

ATF SP-III or DEXRON III compatible fluid (Check manual for exact specification)

Known Issues

Transmission Cvt Concern:

Some reports of CVT shudder or failure, particularly with improper fluid maintenance. The manual details specific CVT fluid checks and change procedures.

Suspension Component Wear:

Occasional reports of premature wear in front struts or bushings, especially in vehicles driven in harsh climates. Manual provides diagnostic steps.

Electrical Gremlins:

Minor issues related to window regulators or power locks can occur; wiring diagrams in the manual are crucial for diagnosis.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors History:

Japanese automaker with a long history in automotive manufacturing, known for robust engineering and rally heritage (e.g., Lancer Evolution).

Model Evolution

Outlander Lineage:

The 2012-2013 models represent the latter part of the second generation, which debuted in 2006. This generation saw significant updates and facelifts during its production run.

Production

Manufacturing Locations:

Primary assembly in Japan (Mizushima Plant), also produced in other locations globally including Russia and Brazil for specific markets.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick Consideration:

While not always a 'Top Safety Pick' award winner during these specific years, the IIHS ratings consistently showed good performance in critical crash tests.

Ratings

Consumer Reports Reliability:

Reliability ratings varied, often in the 'average' to 'below average' category for some components. This manual is crucial for addressing potential reliability concerns proactively.