The Mitsubishi Pajero, specifically the First Generation (L040 Series) produced from 1982 to 1991, is a robust and capable compact to mid-size SUV renowned for its off-road prowess and reliability. This generation established the Pajero's legacy as a formidable competitor in the off-road vehicle segment, comparable to models like the Toyota Land Cruiser Prado and Nissan Patrol. Available in various body styles including 2-door soft top, 2-door hardtop, and 4-door wagon, it offered durable diesel and gasoline engine options, including naturally aspirated and turbocharged variants, paired with manual or automatic transmissions and a part-time 4WD system. Its body-on-frame construction and good ground clearance further underscored its engineering for demanding terrains, a reputation bolstered by its multiple Dakar Rally victories. This comprehensive service repair workshop manual, available in English, provides in-depth guidance for the Mitsubishi Pajero L040 Series covering the production years 1982 through 1991. With an estimated 1000+ pages, it details all essential maintenance procedures, including scheduled service, fluid changes, and component replacements, alongside extensive repair information for the powertrain, chassis, electrical systems, and body. The manual also includes vital troubleshooting charts, diagnostic procedures, and precise technical specifications such as torque values and clearances. This resource is designed to empower owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing their Pajero, ensuring its longevity and optimal performance. 🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Model Generation: First Generation (L040 Series) Codes Chassis Codes: L040 Series 👋 Introduction Market Position Segment: Compact/Mid-size SUV, Off-Road Vehicle Competitive Analysis Competitors: Toyota Land Cruiser Prado (J70), Nissan Patrol (Y60), Jeep Cherokee (XJ), Land Rover Defender Key Features Offroad Capability: Part-time 4WD system with available locking differentials, robust chassis, good ground clearance Body Styles: 2-door soft top, 2-door hardtop, 4-door wagon Engine Options: Durable and reliable diesel and gasoline engines, including naturally aspirated and turbocharged variants 📋 Manual Details Coverage Areas Coverage Years: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991 Page Count Estimated Pages: 1000+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission, drivetrain (4WD system, differentials, driveshafts) Chassis: Suspension (front and rear), steering, brakes (hydraulic, parking), wheels, tires Electrical: Complete electrical system diagrams, lighting, ignition, charging, starting, instrument cluster, body electrical, accessories Body: Body construction, interior trim, exterior trim, doors, windows, seats, HVAC system, emissions control Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component diagnosis and repair Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault finding procedures Specifications: Torque specifications, clearances, tolerances, alignment data Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, clear diagrams and text for easy readability and printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: 4G54 (2.6L SOHC I4), 6G72 (3.0L SOHC V6) Engine Code Diesel: 4D55 (2.3L SOHC I4 Diesel), 4D56 (2.5L SOHC I4 Turbo Diesel) Performance Hp 2.6L Gas: Approximately 103 hp @ 4,500 rpm Torque 2.6L Gas: Approximately 136 lb-ft @ 2,500 rpm Hp 3.0L V6 Gas: Approximately 143 hp @ 4,800 rpm Torque 3.0L V6 Gas: Approximately 170 lb-ft @ 3,500 rpm Hp 2.5L Turbo Diesel: Approximately 85 hp @ 4,200 rpm Torque 2.5L Turbo Diesel: Approximately 134 lb-ft @ 2,500 rpm Fuel System Gasoline Induction: Carburetor (early models), Electronic Fuel Injection (later models) Diesel Induction: Indirect injection, turbocharged (4D56) 🔧 Transmission Standard Transmission Type Early: 4-speed manual Optional Transmission Type Late: 5-speed manual, 4-speed automatic Features Transfer Case: Part-time 4WD with selectable 2WD/4WD High/4WD Low ranges Differentials: Open front and rear differentials, optional limited-slip rear differential, optional rear locking differential (depending on trim/market) 📐 Dimensions Exterior Wheelbase Short Wb: Approx. 2,200 mm (86.6 in) Wheelbase Long Wb: Approx. 2,650 mm (104.3 in) Length 2 Door: Approx. 3,700-3,800 mm (145.7-149.6 in) Length 4 Door: Approx. 4,500-4,650 mm (177.2-183.1 in) Weights Curb Weight: Approx. 1,500 - 1,900 kg (3,300 - 4,180 lbs) depending on configuration Gross Vehicle Weight Rating: Varies by model, typically around 2,100-2,500 kg 🛡️ Safety Features Ratings Crash Test Data: Limited comprehensive data available for this era, designed to earlier safety standards Active Features Braking System: Front disc brakes, rear drum brakes (some later models offered rear discs) Passive Features Seatbelts: Standard 3-point front seatbelts, 2-point rear seatbelts (or 3-point in later models) Body Structure: Body-on-frame construction for robustness 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player; optional CD player on later models Speakers: Typically 2 or 4 speakers Driver Assistance ABS: Optional anti-lock braking system on some higher trims, typically rear-wheel ABS Connectivity Connectivity Features: None; designed for basic functionality 🔧 Maintenance Service Intervals...