🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Alternate Model Names: Montero (North America), Shogun (UK) Generation: 1st Generation Production Years Covered: 1982-1990 Vehicle Type: SUV / Off-road Vehicle Codes Chassis Codes Common: L040 series (e.g., L043G, L044G, L049G) 👋 Introduction Market Position Positioning: The Mitsubishi Pajero (Montero/Shogun) of this era was a pioneering compact SUV, renowned for its off-road capability and ruggedness, competing with vehicles like the Toyota Land Cruiser, Nissan Patrol, and Jeep Cherokee. Competitive Analysis Comparisons: This manual provides essential support for owners of a segment-defining vehicle that established Mitsubishi's reputation in the SUV market. Key Features Vehicle Strengths: Reliability, exceptional off-road performance (e.g., available locking differentials), compact yet capable platform. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams Page Count Estimated Pages: Over 1000 (typical for comprehensive factory manuals of this era) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Printed Manual (implied by description) 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, diagnosis, and repair for various gasoline and diesel engines. Transmission: Manual and automatic transmission service, repair, and adjustment. Drivetrain: Front and rear axle, propeller shaft, universal joints, transfer case, and 4WD system. Suspension: Front and rear suspension systems, including components, alignment, and repair. Brakes: Service and repair of hydraulic brake systems (front discs, rear drums/discs) and parking brake. Steering: Power steering system diagnosis and repair. Fuel System: Fuel delivery, carburetion (for gasoline), fuel injection (later models), and tank service. Cooling System: Radiator, thermostat, water pump, and coolant flow diagnosis and repair. Exhaust System: Exhaust manifold, pipes, muffler, and catalytic converter service. Electrical System: Comprehensive coverage including starting, charging, ignition, lighting, meters, gauges, and accessories. Body And Frame: Body panel repair, frame alignment, glass replacement, and interior trim. Heating And Ac: Service and repair for HVAC systems. Emission Control: Diagnosis and service of emission control systems. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and lubrication points. Troubleshooting: Master troubleshooting guide with symptom-based diagnostics. Repair: Step-by-step repair procedures for all major vehicle components. Diagnosis: Diagnostic procedures for electrical and mechanical systems. Overhaul: Detailed instructions for engine, transmission, and axle overhauls. Wiring Diagrams: Comprehensive electrical wiring diagrams with connector locations and harness inspection guides. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Detail Level: Includes torque specifications, clearances, timing procedures, and electrical resistance values. 📊 Manual Specifications File Format File Format: Likely PDF if digitized; original is printed. Print Quality Print Quality: High (factory publication) Binding Type Binding: Likely perfect bound or comb-bound for factory printed manuals. Paper Type Paper Quality: Durable, typically coated paper for longevity in workshop environments. ⚙️ Engine Specifications Primary Engine Gasoline Options: 2.6L 4G54 I4 (SOHC, carbureted), 3.0L 6G72 V6 (SOHC, carbureted/MPI). Diesel Options: 2.3L 4D55 I4 (OHC, naturally aspirated/turbocharged), 2.5L 4D56 I4 (OHC, turbocharged). Performance Horsepower Range: Approximately 90 hp (naturally aspirated diesel) to 150 hp (V6 gasoline). Torque Range: Approximately 135 lb-ft (diesel) to 185 lb-ft (V6 gasoline). Fuel System Fuel Delivery: Carburetor (early models, e.g., 2.6L) or Multi-Point Fuel Injection (MPI) for later gasoline engines; mechanical diesel injection. 🔧 Transmission Standard Manual Transmission: 4-speed or 5-speed manual transmissions (e.g., KM204, KM212). Optional Automatic Transmission: 3-speed or 4-speed automatic transmissions (e.g., KM145, KM245). Features Transfer Case: Part-time 4WD with high/low range, often with manual or automatic front hubs (Super Select 4WD introduced later in the generation). 📐 Dimensions Exterior Body Styles: Short wheelbase (2-door), Long wheelbase (4-door), and Canvas Top variants. Weights Curb Weight Range: Approximately 3,500 - 4,200 lbs (1,588 - 1,905 kg). 🛡️ Safety Features Ratings Crash Safety Focus: Early generation vehicle with focus on structural integrity for off-road use; safety ratings from this era are less standardized than modern vehicles. Active Features Braking Systems: Front disc brakes, rear drum or disc brakes depending on configuration; power assist. ABS became available on later models. Passive Features Restraints: Seat belts; airbags were not standard or widely available during the early part of this generation. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, often with aftermarket upgrades common. Driver Assistance Offroad Systems: Part-time 4WD system with locking hubs and low-range gearing is the primary off-road technology. Connectivity Early Era: No electronic connectivity features as understood in modern vehicles. 🔧 Maintenance Service Intervals Oil Change Gasoline: Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months. Oil Change Diesel: Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months; may require more frequent changes with heavy use. Timing Belt Replacement: For gasoline engines with timing belts (e.g., 6G72 V6), typically around 60,000 miles (96,000 km) or 4-5 years. Fluid Specifications Engine Oil Gasoline: API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for specific engine and climate). Engine Oil Diesel: API CF or CE, SAE 15W-40...