🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport Year: 2002 Codes Chassis Code: K90 Series (K94W, K96W, K97W, K99W) Engine Codes General: 4D56 (2.5L Diesel), 6G72 (3.0L V6 Petrol), 6G74 (3.5L V6 Petrol) 👋 Introduction Market Position Vehicle Segment: Mid-size SUV (Sport Utility Vehicle), Body-on-frame construction. Target Audience: Families, off-road enthusiasts, those seeking robust and capable utility vehicles. Competitive Analysis Key Competitors 2002: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Isuzu Trooper. Key Features Body Styles: 5-door SUV. Drivetrain Options: Rear-Wheel Drive (RWD) and Super Select II 4WD system (optional). Off Road Capability: Renowned for its robust chassis, capable 4WD system, and good ground clearance. 📋 Manual Details Coverage Areas Market Coverage: Global (specific to 2002 model year variants) Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Full Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (all variants), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Turbocharger system (if applicable) Drivetrain: Manual Transmission, Automatic Transmission, Transfer Case (4WD Systems), Front Axle, Rear Axle, Driveshafts, CV Joints Chassis & Suspension: Front Suspension (Double Wishbone), Rear Suspension (Multi-link), Steering System (Hydraulic Power Steering), Brakes (ABS, ventilated discs front, solid discs rear), Wheels & Tires Electrical: Battery, Starting System, Charging System, Lighting System, Instrument Cluster, Gauges, Switches, Fuses & Relays, Engine Control Unit (ECU) Wiring Diagrams, Body Control Module (BCM) Systems Body & Interior: Body Panels, Doors, Hood, Tailgate, Glass, Interior Trim, Seats, HVAC (Heating, Ventilation, and Air Conditioning), Seats, Seatbelts, SRS Airbag System Procedures Included Routine Maintenance: Oil Changes, Filter Replacements (oil, air, fuel), Spark Plug Replacement, Coolant Flushes, Brake Fluid Replacement, Gearbox Oil Changes Engine Repair: Engine Rebuilds, Cylinder Head Overhaul, Piston & Ring Replacement, Valve Adjustment, Timing Belt/Chain Service, Fuel Injector Servicing, Turbocharger Rebuild Transmission & Drivetrain Repair: Clutch Replacement, Transmission Overhaul (Manual & Automatic), Transfer Case Repair, Differential Servicing, CV Joint Boot Replacement Brake System Repair: Brake Pad & Rotor Replacement, Brake Caliper Overhaul, ABS System Diagnostics & Repair, Brake Line Replacement Suspension & Steering Repair: Shock Absorber/Strut Replacement, Bushing Replacement, Ball Joint Replacement, Tie Rod End Replacement, Power Steering Pump & Rack Repair Electrical System Troubleshooting: Wiring Diagram Interpretation, Fault Code Diagnosis, Sensor Testing, Component Replacement (alternator, starter, sensors), ECU Diagnosis HVAC System Service: Refrigerant Charging, Component Replacement (compressor, condenser, evaporator), Blower Motor Replacement, Blend Door Actuator Repair Technical Depth Diagnostic Procedures: Step-by-step diagnostic routines for common and rare faults, including OBD-II diagnostics and component-specific testing. Troubleshooting Guides: Comprehensive fault finding charts based on symptoms, directing technicians to specific causes and repair procedures. Rebuild Procedures: Detailed instructions for complete engine, transmission, and differential rebuilds, including torque specifications and clearances. Technical Data: Includes precise specifications for clearances, torque values, fluid capacities, electrical resistance, pressures, and more. 📊 Manual Specifications File Format File Format: PDF Print Quality Searchability: Text-searchable PDF for quick information retrieval. Image Quality: High-resolution diagrams, illustrations, and photographs. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Completeness Completeness: Full service, repair, and maintenance coverage. ⚙️ Engine Specifications Primary Engine 4D56 2.5L Turbo Diesel: Displacement: 2.5 Liters (2477 cc), Configuration: Inline 4-cylinder, DOHC, Turbocharged, Power: Approx. 115-134 hp (depending on market/tune), Torque: Approx. 240-280 Nm, Fuel System: Direct Injection, Common Rail (later variants) or Indirect Injection. 6G72 3.0L V6 Petrol: Displacement: 3.0 Liters (2972 cc), Configuration: V6, SOHC, Power: Approx. 175-181 hp, Torque: Approx. 250-260 Nm, Fuel System: Multi-Point Fuel Injection (MPI). 6G74 3.5L V6 Petrol: Displacement: 3.5 Liters (3497 cc), Configuration: V6, SOHC/DOHC (depending on specific variant), Power: Approx. 197-220 hp, Torque: Approx. 300-330 Nm, Fuel System: Multi-Point Fuel Injection (MPI). Performance 0-60 Mph Estimate: Varies significantly by engine and drivetrain, typically 9-12 seconds for petrol V6 models. Fuel System Fuel Type: Diesel (4D56), Unleaded Petrol (6G72, 6G74) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission (INVECS-II with Sports Mode) Features 4Wd System: Mitsubishi Super Select II 4WD System (optional): Offers 2H, 4H, 4HLC (Locked Centre Diff), 4LLC (Locked Low Range Centre Diff) modes, allowing on-the-fly shifting between 2WD and 4WD High. 📐 Dimensions Exterior Wheelbase Mm: 2725 mm Length Mm: 4690 mm Width Mm: 1775 mm Height Mm: 1800 mm Ground Clearance Mm: Approx. 205-215 mm (depending on tire size/suspension) Weights Curb Weight Kg: 1800 - 2000 kg (Varies by engine and equipment) Towing Capacity Kg: Typically around 2000-2500 kg (braked, market dependent) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Information may vary by market; generally considered robust for its era. Active Features ABS: Anti-lock Braking System (standard or optional depending on trim/market). Traction Control: Traction Control System (TCS) may be available on higher trims or later models. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags may be optional. Seatbelts: Pre-tensioning front...