Mitsubushi RVR 1997-2002 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: RVR / Space Runner / Space Wagon Production Years Covered: 1997-2002 Codes Chassis Codes: N10W, N20W, N30W, N40W (varies by specific model/market) 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail (first generation), Mazda MPV, Subaru Forester. Key Features Vehicle Positioning: Offered versatility and practicality in a compact package, often appealing to families seeking a practical alternative to traditional sedans or hatchbacks. Available in both FWD and AWD configurations. 📋 Manual Details Coverage Areas Engine Options: 1.8L 4G93 DOHC, 2.4L 4G64 DOHC Transmission Options: 5-Speed Manual, 4-Speed Automatic Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine lubrication, fuel system, engine cooling, intake and exhaust, engine electrical, engine and emission control, clutch, manual transmission, automatic transmission, power plant mount. Chassis: Front axle, rear axle, wheel and tire, front suspension, rear suspension, service brakes, parking brakes, steering. Body And Electrical: Body, exterior and interior, HVAC, chassis electrical. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Repair And Overhaul: Engine rebuilds, transmission overhaul, brake system repair, suspension component replacement, electrical system diagnostics and repair. Diagnostics: Troubleshooting guides, diagnostic flowcharts, symptom-based repairs, electrical circuit diagrams. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, electrical diagnostics, and bodywork repair). 📊 Manual Specifications File Format Format Details: Likely a high-resolution PDF, optimized for searchability and printing. Print Quality Quality: Professional, clear diagrams and text (assuming high-quality source material). Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 1.8L DOHc: Engine Code: 4G93. Inline-4 cylinder, DOHC (Double Overhead Camshaft), 16 valves. Displacement: approx. 1834cc. Features multi-point fuel injection. Power output typically around 120-130 PS. 2.4L DOHc: Engine Code: 4G64. Inline-4 cylinder, DOHC (Double Overhead Camshaft), 16 valves. Displacement: approx. 2351cc. Features multi-point fuel injection. Power output typically around 140-150 PS. Performance Performance Characteristics: Engines are known for reliability and decent fuel economy for their class. DOHC design ensures good breathing for improved power delivery. The 2.4L offers a noticeable torque advantage for acceleration and load carrying. Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI). 🔧 Transmission Standard 5-Speed Manual: Provides direct engagement and better fuel economy for driving enthusiasts. Gear ratios are generally optimized for a balance of acceleration and cruising. Optional 4-Speed Automatic: Offers convenience for daily driving. May include modes like 'Sport' or 'Economy' depending on market and trim. Known for smooth shifts. Features All Wheel Drive Availability: Both manual and automatic transmissions were often available with Mitsubishi's 'INVECS-II' All-Wheel Drive (AWD) system, enhancing traction and stability. 📐 Dimensions Exterior Dimensions General: Compact MPV dimensions, designed for urban maneuverability with ample interior space. Specific lengths, widths, and heights vary slightly by body style (RVR, Space Runner, Space Wagon) and market. Interior Interior Features: Flexible seating configurations, often with sliding and folding rear seats to maximize cargo or passenger space. Known for a practical and utilitarian interior design. Cargo Cargo Capacity: Configurable cargo space, suitable for luggage, groceries, or sports equipment. Rear seats typically fold flat or can be removed for maximum volume. Weights Curb Weight: Ranges from approximately 1300 kg to 1500 kg depending on engine, transmission, and drivetrain (FWD/AWD). 🛡️ Safety Features Ratings Safety Ratings General: Safety standards of the late 1990s and early 2000s. Specific NHTSA or Euro NCAP ratings may vary by market and year of manufacture. Likely equipped with standard safety features for its era. Active Features Active Safety: Anti-lock Braking System (ABS) was typically available as an option or standard on higher trims. Traction Control System (TCS) may be present on some AWD models. Passive Features Passive Safety: Front airbags for driver and passenger. Side-impact protection beams. Seatbelt pretensioners. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette player and CD player options were common. Speakers typically located in doors and dashboard. Upgradeable with aftermarket units. Driver Assistance Driver Aids: Limited by era. ABS and optional Traction Control are the primary electronic driver aids. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist. Connectivity Connectivity Features: Basic connectivity, primarily for audio input. No Bluetooth or USB connectivity from factory. Aftermarket head unit installations are common for modern connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type. Timing Belt Replacement: For 4G93 and 4G64 engines, the timing belt replacement interval is typically around 60,000 to 90,000 miles (96,000 to 144,000 km). Crucial to follow as failure can cause severe engine damage. Fluid Specifications Engine Oil: API SG or higher specification. Viscosity...
Offered versatility and practicality in a compact package, often appealing to families seeking a practical alternative to traditional sedans or hatchbacks. Available in both FWD and AWD configurations.
📋 Manual Details
Coverage Areas
Engine Options:
1.8L 4G93 DOHC, 2.4L 4G64 DOHC
Transmission Options:
5-Speed Manual, 4-Speed Automatic
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine lubrication, fuel system, engine cooling, intake and exhaust, engine electrical, engine and emission control, clutch, manual transmission, automatic transmission, power plant mount.
Chassis:
Front axle, rear axle, wheel and tire, front suspension, rear suspension, service brakes, parking brakes, steering.
Body And Electrical:
Body, exterior and interior, HVAC, chassis electrical.
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, electrical diagnostics, and bodywork repair).
📊 Manual Specifications
File Format
Format Details:
Likely a high-resolution PDF, optimized for searchability and printing.
Print Quality
Quality:
Professional, clear diagrams and text (assuming high-quality source material).
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
1.8L DOHc:
Engine Code: 4G93. Inline-4 cylinder, DOHC (Double Overhead Camshaft), 16 valves. Displacement: approx. 1834cc. Features multi-point fuel injection. Power output typically around 120-130 PS.
2.4L DOHc:
Engine Code: 4G64. Inline-4 cylinder, DOHC (Double Overhead Camshaft), 16 valves. Displacement: approx. 2351cc. Features multi-point fuel injection. Power output typically around 140-150 PS.
Performance
Performance Characteristics:
Engines are known for reliability and decent fuel economy for their class. DOHC design ensures good breathing for improved power delivery. The 2.4L offers a noticeable torque advantage for acceleration and load carrying.
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI).
🔧 Transmission
Standard
5-Speed Manual:
Provides direct engagement and better fuel economy for driving enthusiasts. Gear ratios are generally optimized for a balance of acceleration and cruising.
Optional
4-Speed Automatic:
Offers convenience for daily driving. May include modes like 'Sport' or 'Economy' depending on market and trim. Known for smooth shifts.
Features
All Wheel Drive Availability:
Both manual and automatic transmissions were often available with Mitsubishi's 'INVECS-II' All-Wheel Drive (AWD) system, enhancing traction and stability.
📐 Dimensions
Exterior
Dimensions General:
Compact MPV dimensions, designed for urban maneuverability with ample interior space. Specific lengths, widths, and heights vary slightly by body style (RVR, Space Runner, Space Wagon) and market.
Interior
Interior Features:
Flexible seating configurations, often with sliding and folding rear seats to maximize cargo or passenger space. Known for a practical and utilitarian interior design.
Cargo
Cargo Capacity:
Configurable cargo space, suitable for luggage, groceries, or sports equipment. Rear seats typically fold flat or can be removed for maximum volume.
Weights
Curb Weight:
Ranges from approximately 1300 kg to 1500 kg depending on engine, transmission, and drivetrain (FWD/AWD).
🛡️ Safety Features
Ratings
Safety Ratings General:
Safety standards of the late 1990s and early 2000s. Specific NHTSA or Euro NCAP ratings may vary by market and year of manufacture. Likely equipped with standard safety features for its era.
Active Features
Active Safety:
Anti-lock Braking System (ABS) was typically available as an option or standard on higher trims. Traction Control System (TCS) may be present on some AWD models.
Passive Features
Passive Safety:
Front airbags for driver and passenger. Side-impact protection beams. Seatbelt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player and CD player options were common. Speakers typically located in doors and dashboard. Upgradeable with aftermarket units.
Driver Assistance
Driver Aids:
Limited by era. ABS and optional Traction Control are the primary electronic driver aids. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist.
Connectivity
Connectivity Features:
Basic connectivity, primarily for audio input. No Bluetooth or USB connectivity from factory. Aftermarket head unit installations are common for modern connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type.
Timing Belt Replacement:
For 4G93 and 4G64 engines, the timing belt replacement interval is typically around 60,000 to 90,000 miles (96,000 to 144,000 km). Crucial to follow as failure can cause severe engine damage.
Fluid Specifications
Engine Oil:
API SG or higher specification. Viscosity grades commonly recommended: 5W-30, 10W-30, or 10W-40 depending on ambient temperature. Consult manual for precise recommendations.
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or SAE 75W-85.
Transmission Fluid Automatic:
DIA Queen ATF-SP III (or equivalent Dexron III/Mercon compatible fluid). Capacity approx. 7-8 liters for overhaul.
Coolant:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Mopar or equivalent coolant recommended.
Known Issues
Common Wear Items:
Front suspension components (ball joints, tie rod ends, bushings) due to vehicle weight and usage. Wheel bearings. Catalytic converter issues (clogging). Ignition coil packs and spark plugs can be a source of misfires.
Transmission Concerns:
Automatic transmissions can sometimes develop issues with solenoids or torque converter clutch (TCC) engagement if fluid maintenance is neglected. Manual transmissions are generally robust.
Electrical Issues:
Minor electrical gremlins, such as issues with power windows, central locking, or dashboard warning lights, can occur with age. Corroded grounds can cause intermittent faults.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation has a long history in automotive manufacturing, known for its robust engineering and innovation in areas like four-wheel drive technology (e.g., Pajero/Montero).
Model Evolution
Rvr Lineage:
The RVR (Revolutionary Recreational Vehicle) was Mitsubishi's entry into the compact crossover/MPV segment. It was sold under various names globally, including Space Runner (Europe) and Space Wagon (some markets). This generation represents the second iteration of the RVR. It was succeeded by the Outlander.
Production
Manufacturing Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While specific industry awards for this model are not prominently recalled, the Mitsubishi RVR/Space Wagon line was generally regarded as a practical and reliable choice in the compact MPV segment during its production run. Its success was more in market share and customer satisfaction for its utility.