Mitsubishi Space Runner Space Wagon RVR Expo LRV 1992-1994 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Runner / Space Wagon / RVR / Expo LRV Generation Codes: N10, N20 Series (First Generation) Platform: Galant (E30/E50/E60/E70/E80) platform shared some underpinnings Production Years Covered By Manual: 1992, 1993, 1994 👋 Introduction Market Position Vehicle Segment: Compact MPV / Minivan (early generation) / Small Crossover SUV (RVR designation) Target Audience: Families, individuals seeking versatile and practical transportation. Competitive Analysis Key Competitors: Honda CR-V (later), Toyota RAV4 (later), Nissan Axxess/Prairie Joy, Mazda MPV, and other compact SUVs and MPVs of the era. Key Features Versatility: Offered flexible seating arrangements and practical cargo space, characteristic of early MPVs. Optional AWD: Availability of an All-Wheel Drive system enhanced its appeal for varied weather conditions and light off-road use. 📋 Manual Details Coverage Areas Global Availability: Covers models sold in various global markets under different names. Regional Variants Covered: Likely includes specifications and procedures for North American (Expo LRV), European (Space Runner), and Japanese (RVR, Space Wagon) market variants. Page Count Estimated Page Count: Hundreds of pages (specific count not provided but implied by 'hundreds of pages with detailed photos & diagrams') Manual Type Manual Category: Factory Service Repair Workshop Manual Content Focus: Repair, servicing, and troubleshooting Language Language: English (Assumed based on product description and typical market for such manuals) Format File Format: PDF Accessibility: Downloadable to computer, tablet, or smartphone. Licensing Usage License: Lifetime usage, unlimited installations on multiple devices, no expiry dates. 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine assembly, disassembly, timing, valve adjustments, piston/ring replacement, crankshaft/bearing service, etc. Engine Management: Fuel injection systems (MPI), ignition systems, engine control unit (ECU) diagnosis and troubleshooting, sensor testing. Transmission Manual: Service and repair of manual transmissions, clutch replacement, gear linkage adjustments. Transmission Automatic: Service and repair of automatic transmissions, fluid changes, torque converter service, internal component inspection, troubleshooting. Drivetrain: Front-wheel drive (FWD) and optional All-Wheel Drive (AWD) systems, including differentials, drive shafts, CV joints, and hub assemblies. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, alignment specifications. Steering: Power steering system diagnosis and repair, steering rack, tie rods, steering column service. Brakes: Front and rear brake systems (disc/drum configurations), hydraulic system, ABS (if equipped), caliper and wheel cylinder service, brake pad/shoe replacement, bleeding procedures. Electrical System: Charging system (alternator, battery), starting system (starter motor), lighting systems, wiring diagrams, component testing. Body And Chassis: Exterior and interior trim removal/installation, door mechanisms, glass, body panel repairs, chassis lubrication points. HVAC: Heating, ventilation, and air conditioning system service, refrigerant handling (with appropriate safety warnings), blower motor, evaporator, condenser service. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and hanger service. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel tank service, evaporative emission control (EVAP) system. Procedures Included Basic Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, often with symptom-based flowcharts. Repair Procedures: Step-by-step instructions for component removal, repair, reassembly, and installation. Diagnostics: On-board diagnostics (OBD-I for this era), sensor data interpretation, fault code lookup (if applicable). Specifications: Torque specifications, fluid capacities, alignment angles, electrical component resistance values, etc. Special Tools: Identification of any specialized tools required for specific repair procedures. Technical Depth Depth Of Coverage: Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls. Diagrams And Illustrations: Hundreds of detailed photos and exploded diagrams to guide repairs. Professional Level: Designed for professional mechanics and technicians, providing the same information used in dealerships. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable within the PDF for quick access to information. Print Quality Printability: Full print capability for individual pages or the entire manual. Binding Type Digital Binding: N/A (Digital PDF format) Paper Type Digital Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G63 (2.0L SOHC/DOHC), 4G93 (1.8L SOHC) Engine Displacement Common: 1.8L (1830cc), 2.0L (1998cc) Engine Configuration Common: Inline 4-cylinder Valve Train: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on engine variant. Performance Horsepower Range: Approximately 110-140 HP for 1.8L and 2.0L naturally aspirated variants. DOHC or turbocharged variants (if applicable to RVR models) could be higher. Torque Range: Approximately 110-130 lb-ft for 1.8L and 2.0L naturally aspirated variants. Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management Ignition Type: Distributorless Ignition System (DIS) or Distributor-based ignition depending on exact model/market. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD) standard, optional All-Wheel Drive (AWD) with viscous coupling center differential. Fluid Specs Automatic Transmission Fluid Type: Likely ATF SP-II or equivalent (e.g., Dexron-II/III). Manual Transmission Fluid Type: Hypoid gear oil, API GL-4, SAE 75W-90 or...
Identification of any specialized tools required for specific repair procedures.
Technical Depth
Depth Of Coverage:
Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls.
Diagrams And Illustrations:
Hundreds of detailed photos and exploded diagrams to guide repairs.
Professional Level:
Designed for professional mechanics and technicians, providing the same information used in dealerships.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable within the PDF for quick access to information.
Print Quality
Printability:
Full print capability for individual pages or the entire manual.
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G63 (2.0L SOHC/DOHC), 4G93 (1.8L SOHC)
Engine Displacement Common:
1.8L (1830cc), 2.0L (1998cc)
Engine Configuration Common:
Inline 4-cylinder
Valve Train:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on engine variant.
Performance
Horsepower Range:
Approximately 110-140 HP for 1.8L and 2.0L naturally aspirated variants. DOHC or turbocharged variants (if applicable to RVR models) could be higher.
Torque Range:
Approximately 110-130 lb-ft for 1.8L and 2.0L naturally aspirated variants.
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition Type:
Distributorless Ignition System (DIS) or Distributor-based ignition depending on exact model/market.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) standard, optional All-Wheel Drive (AWD) with viscous coupling center differential.
Fluid Specs
Automatic Transmission Fluid Type:
Likely ATF SP-II or equivalent (e.g., Dexron-II/III).
Manual Transmission Fluid Type:
Hypoid gear oil, API GL-4, SAE 75W-90 or 80W-90.
📐 Dimensions
Exterior
Overall Length:
Approximately 4300-4450 mm (varies by market and body style)
Overall Width:
Approximately 1700-1750 mm
Overall Height:
Approximately 1650-1700 mm
Wheelbase:
Approximately 2600-2640 mm
Weights
Curb Weight:
Approximately 1300-1500 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited independent crash test data for this specific era and model variant may be available from regional agencies like NHTSA (US) or Euro NCAP (Europe).
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on many models.
Passive Features
Airbags:
Driver airbag typically standard or optional. Passenger airbag less common for early models in this segment.
Seatbelts:
Three-point seatbelts for all occupants, with pretensioners potentially on front seats.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, often with optional CD player. Basic speaker systems.
Driver Assistance
Cruise Control:
Optional feature on higher trim levels.
Connectivity
Early Electronics:
Focus on mechanical systems with basic electronic controls for fuel injection and ignition. No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement:
Approximately every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Around 30,000-60,000 miles (48,000-96,000 km), depending on spark plug type.
Timing Belt Replacement:
Crucial for 4G63 engines, typically every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 10W-30 or 10W-40 (check owner's manual for exact viscosity based on climate).
Coolant Type:
Ethylene glycol based antifreeze, typically a green or blue coolant (e.g., Mitsubishis' Long Life Coolant equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Automatic Transmission Failure:
Some models may experience premature automatic transmission wear or failure, especially if maintenance intervals were neglected.
Cv Joint Wear:
Front CV joints can wear over time, leading to clicking noises during turns.
Suspension Component Wear:
Bushings, ball joints, and tie rod ends can wear out, affecting handling and alignment.
Power Steering Leaks:
Hoses and seals in the power steering system can develop leaks.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation has a long history of producing reliable and innovative vehicles across various segments, from small cars to SUVs and commercial vehicles.
Model Evolution
First Generation Launch:
The first generation of these models was introduced in the early 1990s, aiming to capture the growing market for compact, family-oriented vehicles with utility.
Naming Strategy:
The use of multiple names (Space Runner, Space Wagon, RVR, Expo LRV) reflects Mitsubishi's strategy to tailor vehicle names and specifications to different regional market preferences and competitive landscapes.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other international locations.
🏆 Awards & Recognition
Recognitions
Market Reception:
These models were generally well-received for their practicality, fuel efficiency, and value in their respective markets, contributing to Mitsubishi's reputation for robust and dependable vehicles.