Mitsubishi Space Wagon 1998-2003 Factory Service Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Wagon Generations: Second Generation (N80/N90 Series) Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Key Competitors Era: Honda Odyssey, Toyota Previa, Nissan Quest, Ford Windstar, Chrysler Voyager/Town & Country Key Features Manual Value Proposition: Empowers owners to perform DIY maintenance and repairs, saving significantly on labor costs. Provides factory-level accuracy and detail. Vehicle Design Philosophy: Practicality, family-oriented utility, flexible interior space, and reliable Japanese engineering. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive factory service and repair Page Count Estimated Pages: Hundreds (specific count not provided, but described as 'complete' and 'hundreds of pages') Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service And Repair: Includes detailed diagnostics, component overhaul, and reassembly for engine systems. Transmission Service And Repair: Covers both automatic and manual transmissions, including diagnostics, repair, and fluid specifications. Brake System: Details on hydraulic systems, ABS (if equipped), brake pads, rotors, calipers, and bleeding procedures. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Electrical System: Covers starter, charging system, lighting, power accessories, and electronic control units. Suspension: Details on struts, shock absorbers, control arms, bushings, and alignment specifications. Steering: Includes power steering system diagnostics, components, and repair procedures. Cooling System: Covers radiator, water pump, thermostat, hoses, and cooling fan operation. Fuel Injection Fuel System: Detailed information on fuel pump, injectors, fuel pressure regulator, and fuel tank components. Emission System: Covers catalytic converter, oxygen sensors, EGR system, and evaporative emissions control. Heater Air Conditioner: Includes HVAC system diagnostics, refrigerant handling, component repair, and cabin filter replacement. Engine Control System: Details on ECU, sensors (MAP, TPS, O2, etc.), actuators, and diagnostic trouble codes (DTCs). Chassis Body: Covers frame, body panels, doors, glass, and structural components. Restraint System: Includes airbag system diagnostics and seatbelt operation and repair. Interior: Information on dashboard, seating, trim panels, and interior accessories. Differential Drive: Covers front and rear differentials (if applicable), and drive axles. Axle: Details on drive axles, CV joints, and wheel bearings. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, and scheduled servicing. Troubleshooting: Advanced diagnostic procedures for identifying and resolving common and uncommon issues. Periodic Lubrication: Specific lubrication points and recommended lubricants for various vehicle components. Repair Procedures: Step-by-step instructions for component removal, repair, and installation. Rebuild Procedures: Detailed instructions for overhauling major components like engines and transmissions. Diagnostic Procedures: Methods for diagnosing electrical and mechanical faults, including reading diagnostic codes. Technical Depth Depth: Factory-level detail covering everything from basic maintenance to complete rebuilds and advanced diagnostics. 📊 Manual Specifications File Format Format: PDF Readability: Requires Adobe PDF Reader. Print Quality Printability: Fully printable without restriction (individual pages or entire manual). Binding Type Binding: Digital (downloadable) - printable to user preference. Paper Type Paper Type: N/A (digital format) Resolution Image Quality: High resolution for clear illustrations and diagrams. Searchability Text Search: Searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Codes And Variants: Likely includes 4G63 (2.0L DOHC), 4G64 (2.4L SOHC), and potentially the 6G72 V6 (3.0L SOHC) for some markets. Specific engine details would be within the manual. Performance Typical Horsepower Range: Approx. 130-150 hp for 4-cylinder engines, 170-180 hp for V6 (specific to engine and market). Typical Torque Range: Approx. 135-165 lb-ft for 4-cylinder engines, 180-200 lb-ft for V6 (specific to engine and market). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI). Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: Likely a 4-speed automatic transmission (e.g., F4A42, F4A51) as standard for most markets. Optional Transmission Type: A 5-speed manual transmission may have been available on select trims or markets, though less common for MPVs of this era. Features Drive System: Front-Wheel Drive (FWD) or optional All-Wheel Drive (AWD). 📐 Dimensions Exterior Length: Approx. 4520 - 4650 mm (varies by specific model and market). Width: Approx. 1740 - 1770 mm. Height: Approx. 1650 - 1730 mm. Interior Seating Capacity: Typically 7 passengers (2-3-2 configuration). Cargo Cargo Volume: Highly configurable with folding rear seats, offering substantial cargo space, specific figures vary. Weights Curb Weight: Approx. 1500 - 1700 kg (depending on engine and drivetrain). 🛡️ Safety Features Ratings Crash Test Data: Data from this era may be limited or market-specific; the manual would detail safety system components and diagnostics. Active Features Anti Lock Brakes: Available, especially on higher trims or as an option. Manual covers ABS system diagnostics. Traction Control: Less common for this generation/segment, but potentially available on AWD models. Manual would cover if equipped. Passive Features Airbags: Driver and front passenger airbags standard. Manual covers airbag system operation and replacement procedures. Seatbelts: 3-point seatbelts for all occupants, with pretensioners for front seats. Manual...
Includes HVAC system diagnostics, refrigerant handling, component repair, and cabin filter replacement.
Engine Control System:
Details on ECU, sensors (MAP, TPS, O2, etc.), actuators, and diagnostic trouble codes (DTCs).
Chassis Body:
Covers frame, body panels, doors, glass, and structural components.
Restraint System:
Includes airbag system diagnostics and seatbelt operation and repair.
Interior:
Information on dashboard, seating, trim panels, and interior accessories.
Differential Drive:
Covers front and rear differentials (if applicable), and drive axles.
Axle:
Details on drive axles, CV joints, and wheel bearings.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements, and scheduled servicing.
Troubleshooting:
Advanced diagnostic procedures for identifying and resolving common and uncommon issues.
Periodic Lubrication:
Specific lubrication points and recommended lubricants for various vehicle components.
Repair Procedures:
Step-by-step instructions for component removal, repair, and installation.
Rebuild Procedures:
Detailed instructions for overhauling major components like engines and transmissions.
Diagnostic Procedures:
Methods for diagnosing electrical and mechanical faults, including reading diagnostic codes.
Technical Depth
Depth:
Factory-level detail covering everything from basic maintenance to complete rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Readability:
Requires Adobe PDF Reader.
Print Quality
Printability:
Fully printable without restriction (individual pages or entire manual).
Binding Type
Binding:
Digital (downloadable) - printable to user preference.
Paper Type
Paper Type:
N/A (digital format)
Resolution
Image Quality:
High resolution for clear illustrations and diagrams.
Searchability
Text Search:
Searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Codes And Variants:
Likely includes 4G63 (2.0L DOHC), 4G64 (2.4L SOHC), and potentially the 6G72 V6 (3.0L SOHC) for some markets. Specific engine details would be within the manual.
Performance
Typical Horsepower Range:
Approx. 130-150 hp for 4-cylinder engines, 170-180 hp for V6 (specific to engine and market).
Typical Torque Range:
Approx. 135-165 lb-ft for 4-cylinder engines, 180-200 lb-ft for V6 (specific to engine and market).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard Transmission
Type:
Likely a 4-speed automatic transmission (e.g., F4A42, F4A51) as standard for most markets.
Optional Transmission
Type:
A 5-speed manual transmission may have been available on select trims or markets, though less common for MPVs of this era.
Features
Drive System:
Front-Wheel Drive (FWD) or optional All-Wheel Drive (AWD).
📐 Dimensions
Exterior
Length:
Approx. 4520 - 4650 mm (varies by specific model and market).
Width:
Approx. 1740 - 1770 mm.
Height:
Approx. 1650 - 1730 mm.
Interior
Seating Capacity:
Typically 7 passengers (2-3-2 configuration).
Cargo
Cargo Volume:
Highly configurable with folding rear seats, offering substantial cargo space, specific figures vary.
Weights
Curb Weight:
Approx. 1500 - 1700 kg (depending on engine and drivetrain).
🛡️ Safety Features
Ratings
Crash Test Data:
Data from this era may be limited or market-specific; the manual would detail safety system components and diagnostics.
Active Features
Anti Lock Brakes:
Available, especially on higher trims or as an option. Manual covers ABS system diagnostics.
Traction Control:
Less common for this generation/segment, but potentially available on AWD models. Manual would cover if equipped.
Passive Features
Airbags:
Driver and front passenger airbags standard. Manual covers airbag system operation and replacement procedures.
Seatbelts:
3-point seatbelts for all occupants, with pretensioners for front seats. Manual details their function and replacement.
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio/cassette player or CD player. Manual covers basic audio system diagnostics and speaker replacements.
Driver Assistance
Cruise Control:
Available on most models, controlled via steering wheel or stalk. Manual provides operational and diagnostic information.
Connectivity
Power Features:
Power windows, door locks, and mirrors were common options. Manual details their electrical operation and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. Manual provides exact recommendations.
Transmission Fluid Change:
Recommended every 30,000 - 60,000 miles (48,000 - 96,000 km) or based on fluid condition. Manual specifies interval and fluid type.
Spark Plug Replacement:
Varies by plug type (copper, platinum, iridium), typically 30,000 - 100,000 miles. Manual specifies type and interval.
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30 or 10W-30 API certified synthetic or conventional oil. Manual confirms exact specification.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual specifies type and capacity.
Automatic Transmission Fluid:
Likely Mitsubishi DiaQueen SP-III ATF or equivalent Dexron III/Mercon. Manual provides the precise specification and capacity.
Known Issues
Common Wear Items:
Susceptible to wear on suspension bushings, exhaust components, and certain engine sensors (e.g., crankshaft position sensor) over time. Manual aids in diagnosis and replacement.
Potential Electrical Gremlins:
As with many vehicles of this era, electrical connections and grounds can degrade, leading to intermittent issues. The wiring diagrams in the manual are crucial for troubleshooting.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history of producing reliable and practical vehicles, often with a focus on value and durability.
Model Evolution
Space Wagon Lineage:
The Space Wagon (also known as Mitsubishi RVR or Space Runner in some markets) evolved from earlier van-based people carriers, emphasizing car-like driving dynamics for its segment.
Production
Manufacturing Location:
Primarily produced in Japan.
🏆 Awards & Recognition
Recognitions
Segment Acknowledgements:
While specific awards are not readily recalled for this model, it was generally recognized as a practical and affordable family vehicle in its segment.